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Company presentation 2017
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Corporate Structure Silbitz Group GmbH 100% 100% 100% 100%
Silbitz Guss GmbH ZGG-Zeitzer Guss GmbH Eurocast Košice s.r.o Staßfurt AWS GmbH
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History 1896 Foundation of Rasberg Foundry
1938 Foundation of Silbitz Foundry 1990 Reorganization into Silbitz Guss GmbH 2005 Change in ownership through Management-Buy-Out 2006 Acquisition of Eurocast Košice Foundry 2007 Establishing the ZGG- Zeitzer Guss GmbH 2011 Stabilisation by new investor 2015 Take-over by DBAG 2016 Acquisition of Achslagerwerk Staßfurt (AWS) Overview History Key Figures Industries Locations Mission References Products Certificates Contact
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Silbitz Group Turnover 2017 approx. EUR 165 M per year
Employees approx. 1,260 Locations Germany Slovakia Capacity approx. 75,000 tons per year Overview History Key Figures Industries Locations Mission References Products Certificates Contact
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Material Overview - casting
History Key Figures Industries Locations Mission References Products Certificates Contact
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Performance structure - machining
Machining Capabilities With more than 30 machine tools and machining centers we can respond flexibly to a wide variety of part sizes, part forms and customer needs. Worth to highlighting: Overview History Key Figures Industries 3 flexible manufacturing systems with 3 or 4 linked horizontal machining centers 1 cycle line with 19 chained processing stations Locations Mission References Products 9 machining center for large part machining 3 linear pick up centers (LPZ) for high speed machining Certificates Contact
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Figures Employees and Turnover 2013 2014 2015 2016
Employees , , ,260 Apprentices Total Turnover approx. € 97 M approx. € 132 M approx. € 132 M approx. € 156 M Overview History Key Figures Industries Locations Mission References Products Certificates Contact
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Lost Time Injury Rate (LTIR) 2014 – 2017 of our foundry places
Overview History Key Figures Industries Locations Mission status February References Products Certificates Contact
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Investment 2013 – 2017 plan Overview History Key Figures Industries
Locations € 6.5 M Mission € 5.7 M € 5.2 M References Products Certificates Contact
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Consolidated Revenues
Overview History Key Figures Industries Locations Mission References Products Certificates Contact
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Industries Drive Engineering Wind Energy Technnology Overview
Motor Construction History Key Figures Power Engineering Industries Locations Tool Engineering Mission References Machine Construction Products Certificates Railway Technology/Utility Vehicles Contact Construction Machines/Mining Forging and SmeltingTechnology
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Business Markets 2016 – Ʃ € 156,0 M Overview History Key Figures
Industries Locations Mission References Products Certificates Contact
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Business Markets 2016 – Ʃ € 156,0 M Overview History Key Figures
Industries Locations Mission References Products Certificates Contact Countries < 1 %: Czech Republic, USA, Poland, Russia, Hungary, Netherlands, France, Italy, Sweden, Africa
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Locations and Capacities
Capacity Silbitz Guss 25,000 t Zeitzer Guss 25,000 t Eurocast Košice 25,000 t Total: t Overview History Key Figures Industries Locations Mission References Products Certificates Contact
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Weight range 20 kg – 8,000 kg per unit
Silbitz Guss GmbH Weight range 20 kg – 8,000 kg per unit Overview History Key Figures Industries Locations Mission References Quality castings made of nodular cast iron(GJS) compacted graphite cast iron (GJV) cast steel (GS) stainless steel (GX) austempered ductile iron (ADI) solid solution strength cast iron Products Certificates Contact
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Weight range 4 t – 45 t per unit
Zeitzer Guss GmbH Weight range 4 t – 45 t per unit in future up to 50 t Overview History Key Figures Industries Locations Mission References Quality castings made of nodular cast iron(GJS) cast iron with lamellar graphite (GJL) solid solution strength cast iron Products Certificates Contact
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Weight range 10 kg – 12,000 kg per unit
EUROCAST Košice Weight range 10 kg – 12,000 kg per unit Overview History Key Figures Industries Locations Mission References Quality castings made of nodular cast iron(GJS) cast iron with lamellar graphite (GJL) Products Certificates Contact
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Silbitz Group Staßfurt AWS GmbH
Overview History Key Figures Industries Locations Mission References Quality treatment mechanical treatment finishing mounting Products Certificates Contact
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Corporate Guidelines Customer focus
Overview Customer focus The key point of our effort is the customer and what additional value we can offer to him We aim to establish long-term and sustainable relations Continuous improvement will ensure our common future Profitability as base for successful long-term growth We take our responsibility as a company towards our employees and in the region History Key Figures Industries Locations Mission References Products Certificates Contact
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____________________ completely machined part
Our Vision Overview We are your partner for demanding casts ____________________ From design to the completely machined part History Key Figures Industries Locations Mission References Products Certificates Contact
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Offer solutions to make advances to the partner
Additional Value Offer solutions to make advances to the partner Overview CAD / Construction Model production Casting Machining Coating Transport History Key Figures Industries Locations Mission References Products Certificates Contact
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Services Staßfurt AWS For the machining of prismatic parts, the cutting process with certain geometric cutting is available to us: milling drilling deep hole drilling thread cutting broaching Our machining centers for the bulk production can adapt workpieces up to 50 tonnes weight and 12 metres in length. Others are linked to flexible manufacturing systems. The own machining allows short reaction times. Overview History Key Figures Industries Locations Mission References Products Certificates Contact
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Services Staßfurt AWS Machining of big parts
Overview History Key Figures Industries Locations Mission References Products Machining of big parts According to customer drawings we process components up to 50 tons in weight and a turning diameter of 3.70 meters. Certificates Contact
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Services Staßfurt AWS A total of four CNC-3D coordinate measuring machines are available in air-conditioned rooms. The largest measuring volume is 3,000 × 5,000 × 2,000 mm. Overview History Key Figures Industries Locations Mission References Products Certificates Contact
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Services Staßfurt AWS Overview History Key Figures Industries Locations Mission References Upon customer request, the machined parts receive the required surface treatment. We apply primer and varnish colour to washed, cleaned surfaces. Products Certificates Contact
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Services Staßfurt AWS Overview History Key Figures Industries Locations Mission References To optimize an integrated value chain, our customers receive assembled, mounted and fitted with side parts ready to install products in addition to machining. Products Certificates Contact
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Define Measure Analyze Improve Control Quality Process „Six-Sigma“
Systems ISO Lean Flow, Pull Green Belt & Black Belt Six-Sigma DMAIC Overview History Key Figures Industries Locations Mission References Products Certificates Contact
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Wind Energy Technology
Customer References Drive Engineering Wind Energy Technology Motor Construction Overview History Key Figures Industries Locations Mission References Products Certificates Contact
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Railway Technology/Utility Vehicles
Customer References Power Engineering Tool Engineering Railway Technology/Utility Vehicles Overview History Key Figures Industries Locations Mission References Products Certificates Contact
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Construction Machine/Mining
Customer References Forging and Smelting Technology Machine Construction Construction Machine/Mining Overview History Key Figures Industries Locations Mission References Products Certificates Contact
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Drive Engineering – Silbitz/Zeitz
Simulation of Planet Carriers from 30 – 15,000 kg Overview History Key Figures Industries Locations Mission Engineering References Products Planet Carrier G42CrMo4 2,100 kg Planet Carrier EN-GJS-700-2 2,500 kg Certificates Contact
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Drive Engineering - Košice
Housing Main Part EN-GJS LT 1,800 kg Overview History Housing EN-GJS LT 2,600 kg Key Figures Industries Locations Mission References Products Certificates Contact Bearing Housing EN-GJL-250 1,265 kg
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Drive Engineering – Staßfurt AWS
Overview History e.g.: bearing housing, torque arms, gearbox housing Key Figures Industries Locations Mission References Products Certificates Contact
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Motor Construction - Silbitz
Cylinder pattern Overview History Key Figures Industries Locations Mission References Products Piston EN-GJS-700-2 kg Dimensions from ø mm Cylinder cap EN-GJS-600-2 115 kg Certificates Contact
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Motor Construction – Zeitz/Košice
Engine blocks 6, 8, 9, line engines 12V, 16V, 18V, -engines Overview History Key Figures Industries Locations Mission References Products Certificates Engine block EN-GJS-500-7 4,600 kg Contact
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Power Engineering - Silbitz
Guide Blade Simulation Guide Blade GX5CrNi13-4 40–100 kg Overview History Key Figures Industries Locations Mission References Products Certificates Contact Outer Diffusor EN-GJS Raw weight: 1,800 kg Guide Blade Carrier EN-GJS Raw weight: 5,290 kg
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Power Engineering - Zeitz
Castings for Steam and Gas Turbines Outer liner Inner liner Blade carrier Bearing pedestal Overview History Key Figures Industries Locations Blade carriers Gas turbine housing Combustion chamber casing Compressor casing Air take casing Mission References Products Certificates Contact
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Power Engineering - Košice
Housing EN-GJS 960 kg Guide Vane EN-GJS 22 kg Overview History Key Figures Industries Locations Mission References Products Certificates Contact Blade EN-GJS LT 30 kg Gas Outlet Casing EN-GJS 2,475 kg
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Tool Engineering – Silbitz/Zeitz/Košice
Overview Styropore pattern History Key Figures Industries Locations Mission References Products Certificates Cutter Top Cast Steel or Iron 10 – 15,000 kg Contact Punch Cast Steel or Iron 10 – 15,000 kg
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Railway Technology – Košice/Silbitz
Disc Segment EN-GJL-250 76 kg Wheel Brake Disc EN-GJL-200 62 kg Overview History Key Figures Industries Locations Mission References Products Ribbed Plate EN-GJS-600-3 18.80 kg Certificates Contact Housing EN-GJS LT 80 kg
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Railway Technology – Staßfurt AWS
Overview History Key Figures Industries Railway vehicle manufacturing Components for wheelset bearing Locations Mission References Products Certificates Contact
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Machine Construction - Silbitz
Press Construction Eccentric Wheel Material: GJS and GS ,000 kg Shut-off Valve Simulation Overview History Key Figures Industries Locations Mission References Products Certificates Contact Plant Construction Shut-off Valve Ball GJS and GX ,000 kg Plant Construction Hopper Top GX 2,500 kg
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Machine Construction - Zeitz
Machine base EN-GJS 28,300 kg Overview History Key Figures Industries Locations Mission References Products Certificates Rope drum EN-GJS 12,300 kg Contact
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Machine Construction - Košice
Lid EN-GJL-200 – kg Overview History Key Figures Industries Locations Mission Machine Base EN-GJL-250 7,500 kg References Products Certificates Rope Drum EN-GJS 4,500 kg Contact Pump Housing EN-GJS 2,100 kg
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Machine Construction – Staßfurt AWS
Overview History Key Figures e.g.: fittings, valves, hydraulic components Industries Locations Mission References Products Certificates Contact
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Construction Machines/Mining - Silbitz
Tumbler G18NiMoCr3-6 390 kg Overview Hub Simulation History Key Figures Industries Locations Hub G22NiMoCr5-6 3,820 kg Mission References Products Certificates Carrying Axle G22NiMoCr5-6 3,290 kg Contact
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Construction Machines/Mining - Košice
Filler Cap EN-GJS 63.70 kg Overview History Key Figures Industries Locations Excentric Disc EN-GJS-500-7 560 kg Mission References Products Certificates Contact End Plate EN-GJS 2,170 kg
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Wind Energy Technology – Silbitz/Košice
Overview History Key Figures Industries MBH EN-GJS 2,500 kg Locations Mission References Products Certificates Contact BFC EN-GJS 1,800 kg
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Wind Energy Technology - Zeitz
Rotor Hub EN-GJS 10,000 – 20,000 kg Overview History Key Figures Industries Locations Mission Frame EN-GJS 12,000 – 20,000 kg References Products Certificates Contact Main Shaft EN-GJS 9,000 – 20,000 kg
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Forge/Metallurgical Technology – Silbitz/Košice
Ingot Cast Steel 20 – 9,000 kg Overview History Key Figures Industries Locations Mission References Products Die EN-GJS-400 550 kg Certificates Contact
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Certificates & Quality Management
DIN EN ISO 9001:2008 und VDA 6.4 certified DIN EN ISO 50001:2011 DIN EN ISO 14001:2004 certified Overview F F History Key Figures F Industries Locations Mission F f References Products F F Certificates Contact
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Zertifikate & Qualitätsmanagement
DIN EN ISO 9001(Silbitz Group) Manufacturer-related product qualification for the production of rail vehicles products Q1- Supplier of Deutschen Bahn AG Certificate to prove of the suitability for welding of railway vehicles and vehicle parts DIN EN Overview History Key Figures Industries Locations Mission References Products Certificates Contact
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Silbitz Group GmbH Dr.-Maruschky-Straße 2 07613 Silbitz
Contact Overview History Key Figures Silbitz Group GmbH Dr.-Maruschky-Straße Silbitz Germany Phone Fax Industries Locations Mission References Products Certificates Contact
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Thank you for your attention!
Overview History Key Figures Thank you for your attention! Industries Locations Mission References Products Certificates Contact
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