1. Company presentation
2017

2. Corporate Structure Silbitz Group GmbH 100% 100% 100% 100%
Silbitz Guss GmbH
ZGG-Zeitzer Guss GmbH
Eurocast Košice s.r.o
Staßfurt AWS GmbH

3. History 1896 Foundation of Rasberg Foundry
1938 Foundation of Silbitz Foundry
1990 Reorganization into Silbitz Guss GmbH
2005 Change in ownership through Management-Buy-Out
2006 Acquisition of Eurocast Košice Foundry
2007 Establishing the ZGG- Zeitzer Guss GmbH
2011 Stabilisation by new investor
2015 Take-over by DBAG
2016 Acquisition of Achslagerwerk Staßfurt (AWS)
Overview
History
Key Figures
Industries
Locations
Mission
References
Products
Certificates
Contact

4. Silbitz Group Turnover 2017 approx. EUR 165 M per year
Employees approx. 1,260
Locations Germany
Slovakia
Capacity approx. 75,000 tons per year
Overview
History
Key Figures
Industries
Locations
Mission
References
Products
Certificates
Contact

5. Material Overview - casting
History
Key Figures
Industries
Locations
Mission
References
Products
Certificates
Contact

6. Performance structure - machining
Machining Capabilities
With more than 30 machine tools and machining centers we can respond flexibly to a wide variety of part sizes, part forms and customer needs.
Worth to highlighting:
Overview
History
Key Figures
Industries
3 flexible manufacturing systems with 3 or 4 linked horizontal machining centers
1 cycle line with 19 chained processing stations
Locations
Mission
References
Products
9 machining center for large part machining
3 linear pick up centers (LPZ) for high speed machining
Certificates
Contact

7. Figures Employees and Turnover 2013 2014 2015 2016
Employees , , ,260
Apprentices
Total Turnover approx. € 97 M approx. € 132 M approx. € 132 M approx. € 156 M
Overview
History
Key Figures
Industries
Locations
Mission
References
Products
Certificates
Contact

8. Lost Time Injury Rate (LTIR) 2014 – 2017 of our foundry places
Overview
History
Key Figures
Industries
Locations
Mission
status February
References
Products
Certificates
Contact

9. Investment 2013 – 2017 plan Overview History Key Figures Industries
Locations
€ 6.5 M
Mission
€ 5.7 M
€ 5.2 M
References
Products
Certificates
Contact

10. Consolidated Revenues
Overview
History
Key Figures
Industries
Locations
Mission
References
Products
Certificates
Contact

11. Industries Drive Engineering Wind Energy Technnology Overview
Motor Construction
History
Key Figures
Power Engineering
Industries
Locations
Tool Engineering
Mission
References
Machine Construction
Products
Certificates
Railway Technology/Utility Vehicles
Contact
Construction Machines/Mining
Forging and SmeltingTechnology

12. Business Markets 2016 – Ʃ € 156,0 M Overview History Key Figures
Industries
Locations
Mission
References
Products
Certificates
Contact

13. Business Markets 2016 – Ʃ € 156,0 M Overview History Key Figures
Industries
Locations
Mission
References
Products
Certificates
Contact
Countries < 1 %:
Czech Republic, USA, Poland, Russia, Hungary, Netherlands, France, Italy, Sweden, Africa

14. Locations and Capacities
Capacity
Silbitz Guss 25,000 t Zeitzer Guss 25,000 t Eurocast Košice 25,000 t
Total: t
Overview
History
Key Figures
Industries
Locations
Mission
References
Products
Certificates
Contact

15. Weight range 20 kg – 8,000 kg per unit
Silbitz Guss GmbH
Weight range 20 kg – 8,000 kg per unit
Overview
History
Key Figures
Industries
Locations
Mission
References
Quality castings made of
nodular cast iron(GJS)
compacted graphite cast iron (GJV)
cast steel (GS)
stainless steel (GX)
austempered ductile iron (ADI)
solid solution strength cast iron
Products
Certificates
Contact

16. Weight range 4 t – 45 t per unit
Zeitzer Guss GmbH
Weight range 4 t – 45 t per unit
in future up to 50 t
Overview
History
Key Figures
Industries
Locations
Mission
References
Quality castings made of
nodular cast iron(GJS)
cast iron with lamellar graphite (GJL)
solid solution strength cast iron
Products
Certificates
Contact

17. Weight range 10 kg – 12,000 kg per unit
EUROCAST Košice
Weight range 10 kg – 12,000 kg per unit
Overview
History
Key Figures
Industries
Locations
Mission
References
Quality castings made of
nodular cast iron(GJS)
cast iron with lamellar graphite (GJL)
Products
Certificates
Contact

18. Silbitz Group Staßfurt AWS GmbH
Overview
History
Key Figures
Industries
Locations
Mission
References
Quality treatment
mechanical treatment
finishing
mounting
Products
Certificates
Contact

19. Corporate Guidelines Customer focus
Overview
Customer focus
The key point of our effort is the customer and what additional value we can offer to him
We aim to establish long-term and sustainable relations
Continuous improvement will ensure our common future
Profitability as base for successful long-term growth
We take our responsibility as a company towards our employees and in the region
History
Key Figures
Industries
Locations
Mission
References
Products
Certificates
Contact

20. ____________________ completely machined part
Our Vision
Overview
We are your partner for
demanding casts
____________________
From design to the
completely machined part
History
Key Figures
Industries
Locations
Mission
References
Products
Certificates
Contact

21. Offer solutions to make advances to the partner
Additional Value
Offer solutions to make advances to the partner
Overview
CAD / Construction
Model production
Casting
Machining
Coating
Transport
History
Key Figures
Industries
Locations
Mission
References
Products
Certificates
Contact

22. Services Staßfurt AWS
For the machining of prismatic parts, the cutting process with certain geometric cutting is available
to us:
milling
drilling
deep hole drilling
thread cutting
broaching
Our machining centers for the bulk production can adapt workpieces up to 50 tonnes weight and 12 metres in length.
Others are linked to flexible manufacturing systems.
The own machining allows short reaction times.
Overview
History
Key Figures
Industries
Locations
Mission
References
Products
Certificates
Contact

23. Services Staßfurt AWS Machining of big parts
Overview
History
Key Figures
Industries
Locations
Mission
References
Products
Machining of big parts
According to customer drawings we process components up to 50 tons in weight and a turning diameter of 3.70 meters.
Certificates
Contact

24. Services Staßfurt AWS
A total of four CNC-3D coordinate measuring machines are available in air-conditioned rooms.
The largest measuring volume is 3,000 × 5,000 × 2,000 mm.
Overview
History
Key Figures
Industries
Locations
Mission
References
Products
Certificates
Contact

25. Services Staßfurt AWS
Overview
History
Key Figures
Industries
Locations
Mission
References
Upon customer request, the machined parts receive the required surface treatment. We apply primer and varnish colour to washed, cleaned surfaces.
Products
Certificates
Contact

26. Services Staßfurt AWS
Overview
History
Key Figures
Industries
Locations
Mission
References
To optimize an integrated value chain, our customers receive assembled, mounted and fitted with side parts ready to install products in addition to machining.
Products
Certificates
Contact

27. Define Measure Analyze Improve Control Quality Process „Six-Sigma“
Systems
ISO
Lean
Flow, Pull
Green Belt
&
Black Belt
Six-Sigma
DMAIC
Overview
History
Key Figures
Industries
Locations
Mission
References
Products
Certificates
Contact

28. Wind Energy Technology
Customer References
Drive Engineering
Wind Energy Technology
Motor Construction
Overview
History
Key Figures
Industries
Locations
Mission
References
Products
Certificates
Contact

29. Railway Technology/Utility Vehicles
Customer References
Power Engineering
Tool Engineering
Railway Technology/Utility Vehicles
Overview
History
Key Figures
Industries
Locations
Mission
References
Products
Certificates
Contact

30. Construction Machine/Mining
Customer References
Forging and Smelting
Technology
Machine Construction
Construction Machine/Mining
Overview
History
Key Figures
Industries
Locations
Mission
References
Products
Certificates
Contact

31. Drive Engineering – Silbitz/Zeitz
Simulation of Planet Carriers from 30 – 15,000 kg
Overview
History
Key Figures
Industries
Locations
Mission
Engineering
References
Products
Planet Carrier
G42CrMo4
2,100 kg
Planet Carrier
EN-GJS-700-2
2,500 kg
Certificates
Contact

32. Drive Engineering - Košice
Housing Main Part
EN-GJS LT
1,800 kg
Overview
History
Housing
EN-GJS LT
2,600 kg
Key Figures
Industries
Locations
Mission
References
Products
Certificates
Contact
Bearing Housing
EN-GJL-250
1,265 kg

33. Drive Engineering – Staßfurt AWS
Overview
History
e.g.:
bearing housing,
torque arms,
gearbox housing
Key Figures
Industries
Locations
Mission
References
Products
Certificates
Contact

34. Motor Construction - Silbitz
Cylinder pattern
Overview
History
Key Figures
Industries
Locations
Mission
References
Products
Piston
EN-GJS-700-2 kg
Dimensions
from ø mm
Cylinder cap
EN-GJS-600-2
115 kg
Certificates
Contact

35. Motor Construction – Zeitz/Košice
Engine blocks
6, 8, 9, line engines
12V, 16V, 18V, -engines
Overview
History
Key Figures
Industries
Locations
Mission
References
Products
Certificates
Engine block
EN-GJS-500-7
4,600 kg
Contact

36. Power Engineering - Silbitz
Guide Blade Simulation
Guide Blade
GX5CrNi13-4
40–100 kg
Overview
History
Key Figures
Industries
Locations
Mission
References
Products
Certificates
Contact
Outer Diffusor
EN-GJS
Raw weight: 1,800 kg
Guide Blade Carrier
EN-GJS
Raw weight: 5,290 kg

37. Power Engineering - Zeitz
Castings for Steam and Gas Turbines
Outer liner
Inner liner
Blade carrier
Bearing pedestal
Overview
History
Key Figures
Industries
Locations
Blade carriers
Gas turbine housing
Combustion chamber casing
Compressor casing
Air take casing
Mission
References
Products
Certificates
Contact

38. Power Engineering - Košice
Housing
EN-GJS
960 kg
Guide Vane
EN-GJS
22 kg
Overview
History
Key Figures
Industries
Locations
Mission
References
Products
Certificates
Contact
Blade
EN-GJS LT
30 kg
Gas Outlet Casing
EN-GJS
2,475 kg

39. Tool Engineering – Silbitz/Zeitz/Košice
Overview
Styropore pattern
History
Key Figures
Industries
Locations
Mission
References
Products
Certificates
Cutter Top
Cast Steel or Iron
10 – 15,000 kg
Contact
Punch
Cast Steel or Iron
10 – 15,000 kg

40. Railway Technology – Košice/Silbitz
Disc Segment
EN-GJL-250
76 kg
Wheel Brake Disc
EN-GJL-200
62 kg
Overview
History
Key Figures
Industries
Locations
Mission
References
Products
Ribbed Plate
EN-GJS-600-3
18.80 kg
Certificates
Contact
Housing
EN-GJS LT
80 kg

41. Railway Technology – Staßfurt AWS
Overview
History
Key Figures
Industries
Railway vehicle manufacturing
Components for wheelset bearing
Locations
Mission
References
Products
Certificates
Contact

42. Machine Construction - Silbitz
Press Construction
Eccentric Wheel
Material:
GJS and GS
,000 kg
Shut-off Valve Simulation
Overview
History
Key Figures
Industries
Locations
Mission
References
Products
Certificates
Contact
Plant Construction
Shut-off Valve Ball
GJS and GX
,000 kg
Plant Construction
Hopper Top GX
2,500 kg

43. Machine Construction - Zeitz
Machine base
EN-GJS
28,300 kg
Overview
History
Key Figures
Industries
Locations
Mission
References
Products
Certificates
Rope drum
EN-GJS
12,300 kg
Contact

44. Machine Construction - Košice
Lid
EN-GJL-200 – kg
Overview
History
Key Figures
Industries
Locations
Mission
Machine Base
EN-GJL-250
7,500 kg
References
Products
Certificates
Rope Drum
EN-GJS
4,500 kg
Contact
Pump Housing
EN-GJS
2,100 kg

45. Machine Construction – Staßfurt AWS
Overview
History
Key Figures
e.g.:
fittings, valves,
hydraulic components
Industries
Locations
Mission
References
Products
Certificates
Contact

46. Construction Machines/Mining - Silbitz
Tumbler
G18NiMoCr3-6
390 kg
Overview
Hub Simulation
History
Key Figures
Industries
Locations
Hub
G22NiMoCr5-6
3,820 kg
Mission
References
Products
Certificates
Carrying Axle
G22NiMoCr5-6
3,290 kg
Contact

47. Construction Machines/Mining - Košice
Filler Cap
EN-GJS
63.70 kg
Overview
History
Key Figures
Industries
Locations
Excentric Disc
EN-GJS-500-7
560 kg
Mission
References
Products
Certificates
Contact
End Plate
EN-GJS
2,170 kg

48. Wind Energy Technology – Silbitz/Košice
Overview
History
Key Figures
Industries
MBH
EN-GJS
2,500 kg
Locations
Mission
References
Products
Certificates
Contact
BFC
EN-GJS
1,800 kg

49. Wind Energy Technology - Zeitz
Rotor Hub
EN-GJS
10,000 – 20,000 kg
Overview
History
Key Figures
Industries
Locations
Mission
Frame
EN-GJS
12,000 – 20,000 kg
References
Products
Certificates
Contact
Main Shaft
EN-GJS
9,000 – 20,000 kg

50. Forge/Metallurgical Technology – Silbitz/Košice
Ingot
Cast Steel
20 – 9,000 kg
Overview
History
Key Figures
Industries
Locations
Mission
References
Products
Die
EN-GJS-400
550 kg
Certificates
Contact

51. Certificates & Quality Management
DIN EN ISO 9001:2008
und VDA 6.4
certified
DIN EN ISO 50001:2011
DIN EN ISO 14001:2004
certified
Overview F F
History
Key Figures F
Industries
Locations
Mission F f
References
Products F F
Certificates
Contact

52. Zertifikate & Qualitätsmanagement
DIN EN ISO 9001(Silbitz Group)
Manufacturer-related product qualification for the production of rail vehicles products
Q1- Supplier of Deutschen Bahn AG
Certificate to prove of the suitability for welding of railway vehicles and vehicle parts DIN EN
Overview
History
Key Figures
Industries
Locations
Mission
References
Products
Certificates
Contact

53. Silbitz Group GmbH Dr.-Maruschky-Straße 2 07613 Silbitz
Contact
Overview
History
Key Figures
Silbitz Group GmbH Dr.-Maruschky-Straße Silbitz
Germany
Phone
Fax
Industries
Locations
Mission
References
Products
Certificates
Contact

54. Thank you for your attention!
Overview
History
Key Figures
Thank you for
your attention!
Industries
Locations
Mission
References
Products
Certificates
Contact