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UNICOS: UNified Industrial COntrol System CPC (Continuous Process Control) Basic course SESSION 4: SCADA UCPC 6 UNICOS-Continuous Process Control Check on README.txt file before the course!!!! CERN BE/ICS group
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Outline Introduction Basic Features Diagnostic Features OWS
Architecture Terms Basic Features Environment & login Widget & faceplate information Panels (Navigation), Trending Recipes Importation Diagnostic Features Events & Alarms Diagnostics: System Integrity & System Status, Front-ends Access control setup OWS
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Outline Introduction Basic Features Diagnostic Features OWS
Architecture Terms Basic Features Environment & login Widget & faceplate information Panels (Navigation), Trending Recipes Importation Diagnostic Features Events & Alarms Diagnostics: System Integrity & System Status, Front-ends Access control setup OWS
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1.- Intro: WinCC OA Architecture
Supervisory Control and Data Acquisition Modular architecture: Managers Drivers (D): Process Interface (PLCs,…) Central processing: Event manager (EV) holds the current image of the process variables in memory Data Manager (DB) parameterization and archiving of value changes User interface (UI) : graphical display Managers can run in different machines!
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1.- Intro: Architecture WTS cernts GPN Windows Terminal Servers (WTS)
Cryogenics Experts GPN I Windows Terminal Servers (WTS) Cryogenics Experts P C Cryogenics Operation O TN Cryogenics LHC cryogenic point CIET: Cryogenics Instrumentation Expert Tool 4.5 K Sector L 1.8 K Sector R Enrique Blanco AB/CO IS
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Intro: UNICOS WinCC OA features
Uniform look and feel Widgets, faceplates Tags Naming as in PLC Devices connection Directly set-up on application import Diagnostics System Integrity Checks that all the SCADA features are working fine Automatic reaction Report Reporting tools Event list Alarm list Messages Trending Access Control
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1.- Intro: Terms Device: Process Component; devices can be sensors (temperature, pressure…), actuators (Motor, valve…), controllers, PCOs, … Widgets: small display elements presenting a device in a synoptic with a subset of its dynamic values, status and information Synoptics: Window panels representing the status of the process by displaying animated objects. Faceplates: Overlap panel presenting all dynamic values, status and information associated to a device. Trends Trend Plot : single time base plot of several trend curves Trend Page : panel containing several trend plots
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Project creation Follow path convention! Create the project
PVSS_projects/[ProjectName]/[ProjectName] Installed Components: PVSS_projects/QSDN/installed_components Create the project Install fwInstallation (unzip) Install UNICOS packages using fwInstallation Install CPC package using fwInstallation Get components (2-4) from: UAB project/Baselines cern.ch/unicos -> download section
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Outline Introduction Basic Features Diagnostic Features OWS
Architecture Terms Basic Features Environment & login Widget & faceplate information Panels (Navigation), Trending Recipes Importation Diagnostic Features Events & Alarms Diagnostics: System Integrity & System Status, Front-ends Access control setup OWS
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2.- Basics: Layout Same layout on each display. Header Process area
Fix area (toolbar) Process area Synoptics, trends ,… Footer Contextual area
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2.- Basics: Header & Footer
UNICOS utiltites: WindowTree, TrendTree AlarmList, EventList, etc. Current user (login), date & time Navigation Panel Logo, application name System Status Front-end diagnostics Management menu Alerts row Configuration menu Device to select or Last device selected Remaining select time Contextual area Right-click: history of all received messages
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2.- Basics: Login 1 2 3 4 Default users: root admin expert operator
Right click on the Current User name or click on the “key” 1 Click Login as 2 3 Enter a user / password 4 Click Login Default users: root admin expert operator monitor As default the “expert” login is configured to be log off automatically after ½ hour of inactivity
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2.- Basics: Device Tree Overview
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2.- Basics: Device Tree Overview
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2.- Basics: Widget interaction
Mouse over Device selected mouse over Mouse click Select if user authorized: at least “operator” Mouse double click Select, open faceplate Device selected By another UIM No action possible Mouse right click Menu Device selected Device selected: White box around Contextual button opened in context area Device name set in the footer of the Graphical Frame
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2.- Basics: Widgets animation
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2.- Basics: Faceplate information
Status (data) area Trends/Alarm/Event/History/Comments tabs Info: HTML page Diagnostic: custom panel Trends: Popup Menu (widget) Contextual button Per device type Animation depend on the state of the device and user privileges
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2. - Basics: Interlocks for Field Objects
Temporal Stop Interlock Full Stop Interlock Alarm Start Interlocks In case of a START interlock in a field object: the body of the widget won’t change its color and only the letter (I) will change to red. Still the alarm is going to be generated!.
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2.- Basics: Alarms I: animation
Alarm widget shows the alarm state according to: Not active Active and not acknowledged by the operator (blinking) Active (acknowledge done) Not active and not acknowledged (blinking border) Blocked (by the user) Blocked but alarm present in the input. (W = position warning) The alarm will be active after unblock action!
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2.- Basics: Alarms II: propagation
alarms associated to a device (analog, PCO, …) Alarms are propagated to their parents to allow showing a possible blocking action by the user in a dependent object.
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2. – Basics: hierarchy. recall
CERN, Jan/2015 I/O Devices Field Devices Control Devices Interface: I/O Boards-Fieldbus-Other PLCs Point 4 Cryogenic System PCO LHC 1.8K Cryoplants PCO Compressor QSCCx PCO Compressor 1 PCO PID Controller PV Valve CV Valve OnOff Analog Digital Input Digital Output Analog Input Analog Output DI DO AI AO
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2. - Basics: hierarchy Master: Parents: Children: FS:
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2.- Basics: Window / Trend Tree
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2.- Basics: Window / Trend Tree
1 2 3 4 Click Select Explore to find your panel or the folder where to put the Panel For each panel, you can define its navigation
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2.- Basics: Plot configuration
UNICOS DP selector
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2.- Basics: trend page configuration
Creating a new trend page 1 2 3 Go to configuration, trend tree, select a directory where you want to create it Click right and choose new page Choose an existing trend and apply
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2.- Basics: Dynamic trend
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2.- Basics: Recipes Mechanism for storing parameter values
CERN, Mar/2016 Mechanism for storing parameter values Recipe class: set of parameters/analog thresholds Recipe instance: set of values of parameters in the class
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2.- Importation CERN, Mar/2016 Session 0: Introduction
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2.- Importation CERN, Mar/2016 Session 0: Introduction
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2.- Importation File CERN, Mar/2016 Session 0: Introduction
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2.- Importation: deletion
CERN, Mar/2016 Session 0: Introduction
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Outline Introduction Basic Features Diagnostic Features OWS
Architecture Terms Basic Features Environment & login Widget & faceplate information Panels (Navigation), Trending Recipes Importation Diagnostic Features Events & Alarms Diagnostics: System Integrity & System Status, Front-ends Access control setup OWS
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3.- Diagnostic: Event list
Query time interval Filter: object, alias, etc, Save, load filter, etc. Number of found events Maximum number of displayed line Export Print Display Masked events
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3.- Diagnostic: Alert screen: alarms
Mode of operation Filters: object type, alias, etc. Acknowledge Visible alarms
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3.- Diagnostic: System Status
The animation of the system status square depends on the items that have been selected in the user application. Those items must be configured in the system integrity to become selectable for the configuration There are two colors in the animation of the system status: red (critical) and orange (warning). …). Enrique Blanco AB/CO IS
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3.- Diagnostic: System Status vs System Integrity
System Alert summary Alert detail System Integrity Alert History
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3.- Diagnostic: System Integrity notifications (email-sms)
Notifications are configured via (sms) through two different categories: System Integrity (admin users) Process Alarms (expert users)
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3.- Diagnostic: Front-End diagnostics (PLC S7) (1)
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3.- Diagnostic: Front-End diagnostics (PLC S7) (2)
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3.- Diagnostic: Other diagnostics (Log history)
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Outline Introduction Basic Features Diagnostic Features OWS
Architecture Terms Basic Features Environment & login Widget & faceplate information Panels (Navigation), Trending Recipes Importation Diagnostic Features Events & Alarms Diagnostics: System Integrity & System Status, Front-ends Access control setup OWS
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4. OWS: Remote UI = OWS OWS = Operator Work Station
package with a Remote UI WinCC OA project UI connection to the DS OWS DS
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OWS DS DS DS DS 4. OWS: Remote UI: why?
The Data Servers are not directly accessed for operation Operator Work Stations are used Cryogenics Operation O 4.5 K DS cs-ccr-q8ds2 P8_82 DS DS DS Sector L 1.8 K Sector R cs-ccr-q8ds1 P8_78 cs-ccr-q8ds5 P8_81 cs-ccr-q8ds3 P8_83 Distributed connection
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UNICOS Downloads UNICOS CPC http://unicos.web.cern.ch/download-unicos
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