2. Tom Hechtman and Jason Coope
Building MES Enterprise Solutions with Sepasoft 2.0 Modules
Tom Hechtman and Jason Coope

3. Talking Points About Us MES 2.0 Platform & features Web Services 2.0
Product Roadmap
TOM TO DO
0. Talking points
0.5 Sepasoft update
- Experts in the MES space, live & breathe, involved, design consulting
- Growing 45% growth rate
- Making plans, adding office space and staff
- We're established... adding products, personnel
Platform Features
2. Talk about ISA 95 being a standard for building enterprise solutions
3. WS 2.0 features and demo
4. Task Routing features and demo
5. Talk about Track & Trace production control, scheduling, OEE integration, material tracking - demo Mix Nuts T&T, SPC, OEE 2.0
6. Enterprise 2.0
7. Roadmap - Batch
8. Closing remarks / Summary

4. About Us
OEE
SPC
Instrument
Interface
Recipe
Management
Web
Services
Track
& Trace
Barcode
Scanner
2.0
Enterprise
Incorporated in 2003
Over 600 MES implementations world-wide
200+ companies using our software
27 MES Certified Systems Integrator companies
Providing MES solutions for Automotive, Pharmaceutical, Food and Beverage, Mining, Steel Industry and others
Providing MES solutions for Batch, Discrete and Continuous type manufacturing operations
‘Providing Real-Time Analysis, Monitoring and Control of the Manufacturing Process’
TOM TO DO
Sepasoft update
Incorporated: IA strategic Partner, Original developers of the MES Modules
- Experts in the MES space, live & breathe, involved, design consulting
- Growing 45% growth rate
- Making plans, adding office space and staff
- We're established... adding products, personnel

5. Benefits of an Ignition MES Architecture
Ignition Key Points
IT Friendly
Scalable Client-Server Architecture
AD Authentication & Security
Database Driven & Database Agnostic
Leverage your internal resources
Rapid Deployment
Web-Based Application & Designer
Business Model
Unlimited Clients & Tags
Feature Rich
Historian, Alarming, Reporting, Mobile
Sepasoft Key Points
Building Blocks
Adds MES functionality to Ignition
Modular
Build your MES project in phases
Customizable
Build exactly what your client needs
Connectivity
Connect Enterprise Information Systems and Manufacturing Equipment together
ISA – 95 Compliant
JASON TO DO
Blatant plug here for why build an MES solution with our modules. Good for potential end-user sin the audience. Good for system integrators to provide talking points in sales meetings.

6. What is MES 2.0 OS Layer JVM Ignition Platform Runtime Engine
Ignition Core Modules
Sepasoft Core MES Modules
Custom Modules
CirrusLink MQTT Modules
Sepasoft MES 2.0 Platform
Sepasoft Utility Modules
Runtime Engine
Tasks
Material & Equipment Configuration
Work Order, Scheduling and Execution
Data Capture and Storage
Analysis Engine
Realtime Status
Operational KPI’s and Metrics
Production Reporting
ISA-95 Object Model
Sepasoft MES 2.0 Platform
Core platform changes driven by OEE 2.0 and future Enterprise needs. Core platform consists of the production model, data capture and storage, scheduling and analysis engine. T&T, OEE, RM and SPC all share this core platform.

7. MES 2.0 Features – Built on ISA-95
A standard for building enterprise manufacturing solutions
Developed to be applied in all industries and every type of process (batch, continuous, discrete and repetitive)
Creates a consistent terminology that provides a foundation for supplier and manufacturer communications
Talk about ISA-95 being a standard for building enterprise solutions
Hierarchy Model -
Functional Data Flow Model - information flow between the enterprise and control systems.
Production Capability – What is available for use?
Product Definition – How to make a product
Production Schedule – What to make and when
Production Performance – What was made and used

8. MES 2.0 Features – Built on ISA-95
Hierarchy Model
Talk about ISA-95 being a standard for building enterprise solutions
Hierarchy Model -
Functional Data Flow Model - information flow between the enterprise and control systems.
Production Capability – What is available for use?
Product Definition – How to make a product
Production Schedule – What to make and when
Production Performance – What was made and used

9. MES 2.0 Features – Built on ISA-95
Hierarchy Model
Functional Data Flow Model
Manufacturing Control
Production Capability Information
What is available for use
Product Definition
Information
How to make a product
Production Schedule
What to make and when
Production Performance
What was made and used
Enterprise
Talk about ISA-95 being a standard for building enterprise solutions
Hierarchy Model -
Functional Data Flow Model - information flow between the enterprise and control systems.
Production Capability – What is available for use?
Product Definition – How to make a product
Production Schedule – What to make and when
Production Performance – What was made and used

10. MES 2.0 Features – Built on ISA-95
Hierarchy Model
Level 3 – MES
Functional Data Flow Model
Operations Activity Model
Talk about ISA-95 being a standard for building enterprise solutions
Hierarchy Model -
Functional Data Flow Model - information flow between the enterprise and control systems.
Production Capability – What is available for use?
Product Definition – How to make a product
Production Schedule – What to make and when
Production Performance – What was made and used

11. MES 2.0 Features – Built on ISA-95
Hierarchy Model
Process Segments
What functions are available
Functional Data Flow Model
Operations Activity Model
Object Model
Talk about ISA-95 being a standard for building enterprise solutions
Hierarchy Model -
Functional Data Flow Model - information flow between the enterprise and control systems.
Production Capability – What is available for use?
Product Definition – How to make a product
Production Schedule – What to make and when
Production Performance – What was made and used

12. MES 2.0 Features – Built on ISA-95
Hierarchy Model
Process Segments
What functions are available
Operations Definition
How to perform an operation
Functional Data Flow Model
Operations Activity Model
Object Model
Talk about ISA-95 being a standard for building enterprise solutions
Hierarchy Model -
Functional Data Flow Model - information flow between the enterprise and control systems.
Production Capability – What is available for use?
Product Definition – How to make a product
Production Schedule – What to make and when
Production Performance – What was made and used

13. MES 2.0 Features – Built on ISA-95
Hierarchy Model
Process Segments
What functions are available
Operations Performance
What was made & used
Operations Definition
How to perform an operation
Functional Data Flow Model
Operations Schedule
What is to be made & used
Operations Activity Model
Object Model
Relationships are managed by the model. This is not a custom model. Model provides a structure for implementing MES

14. MES 2.0 Features - Framework
Equipment Hierarchy (Production Model) now stored as individual resources
Optimized database schema
24/7 production data capture
Easy production data modification
Faster more powerful analytics
PROD_Run_Summary (OEE 1.0)
Custom
Calculators
External Value
Sources
Equipment Mode Table (OEE 2.0)
Production model individual resources
Thread separation for data collection 7/24
Optimized data storage
Faster analytics

15. MES 2.0 Features – Task Routing
Scalability with Task Routing
MES platform tasks (or functions) can be grouped into two categories:
(RT) Runtime Engine : Configuration, scheduling, execution and data capture
(A) Analysis Engine : Retrieval of production data, metrics calculation, reporting
MES modules provide:
(V) Vision: Building screens and visualization with MES Components
(V)
(A)
(RT)
Client
plc
Basic: No routes defined (standard MES 1.0 architecture)

16. MES 2.0 Features – Task Routing
Client Offload
Vision (V) Gateway serves client requests and forwards Analysis (A) and Runtime (RT) task requests to another Gateway.
(A)
(RT)
Client
(V)
plc

17. MES 2.0 Features – Task Routing
Analysis / Runtime Task Split
Vision (V) Gateway serves client requests and houses Analysis engine accessing production data directly from database.
Runtime engine resides on separate Runtime (RT) Gateway and Vision Gateway routes runtime task requests.
(RT)
Client
(V)
(A)
plc

18. MES 2.0 Features – Task Routing
Client Offload + Analysis / Runtime Split
Vision (V) Gateway serves client requests and forwards Analysis (A) and Runtime (RT) task requests to different gateways. This splits client, analysis and runtime processing.
(RT)
Client
(V)
(A)
plc

19. MES 2.0 Features – Task Routing
Client Offload + Analysis / Runtime Split Generalization
Clients can talk to multiple Vision (V) Gateways for load-balancing.
Vision Gateways can route task requests to separate Analysis Gateways while sharing a Runtime gateway.
(RT)
Client
(V)
(A)
plc

20. MES 2.0 Features – Task Routing
Client Offload + Analysis / Runtime Split Generalization
Clients can talk to multiple Vision (V) Gateways for load-balancing.
Vision Gateways can route task requests to separate Analysis Gateways while sharing a Runtime gateway.
(A)
(V)
MQTT
(RT)
(V)
Client
(A)
plc
plc

21. Task Routing Demo

22. Web Services 2.0
Web Services Module 2.0 adds Web Service Provider capability
Provides SOAP and RESTful API’s for both a Web Service Consumer and Provider
Building a SOAP provider now takes minutes
Automatically generates WSDL for you
Automatic script building tool, you just define the interface inputs and outputs
Turn your Ignition Gateway into an Information Hub
Talk about ISA-95 being a standard for building enterprise solutions

23. Web Services 2.0 Demo
Talk about ISA-95 being a standard for building enterprise solutions

24. Product Roadmap
MES 2.0
Enterprise
Dev Begin
Batch
ISA-88
Maintenance
Module
Talk about ISA-95 being a standard for building enterprise solutions

25. MES Enterprise Database changes not synchronized
Passive Enterprise application
Did not use Ignition Enterprise Administration Module (EAM)
Enterprise
Gateway
MES Enterprise 1.0
Now that we have shown 7/24 data capture, simplified tall tables and ease of inserting and modifying data, coupled with the concept of task routing, show on this slide how an enterprise solution can be architected and throw WS 2.0 on top for the cherry!

26. MES Enterprise 2.0 X Centralized Production Model Architecture
Centralized Licensing Model
Works with Enterprise Administration Module
Active Enterprise Application
Object synchronization across Gateways
EnterpriseDeveloper
Schedule Entry
Operation
Resources
Client
Ent\Site 2
Enterprise
Gateway ID: S4
Configured Path: Ent\Site1
Gateway ID: S5
Configured Path: Ent\Site2
Gateway ID: S2
Configured Path: Ent\Site ?
Client
Schedule Entry
Operation
Resources
OPC-UA X
Gateway Network
Local site Developer
Site 1
Site 2
Enterprise Administration
Object Synchronization
Now that we have shown 7/24 data capture, simplified tables and ease of inserting and modifying data, coupled with the concept of task routing, show on this slide how an enterprise solution can be architected and throw WS 2.0 on top for the cherry!

27. ERP MES Enterprise 2.0 Centralized Production Model Architecture
EnterpriseDeveloper
Centralized Production Model Architecture
Centralized Licensing Model
Works with Enterprise Administration Module
Active Enterprise Application
Object synchronization across Gateways
Site 22
Site 21
Europe
Enterprise
Schedule Entry
Operation
Resources
Client
Gateway ID: S6
Configured Path: Ent\Site21
Gateway ID: S7
Configured Path: Ent\Site22
Gateway ID: S3
Configured Path: Ent\Site2?
Gateway ID: S1
Configured Path: Ent\*
Ent\Site1\Fab\Line 2
Ent\Site 22
End To End Traceability
Web Services 2.0
N. America
Gateway ID: S4
Configured Path: Ent\Site1
Gateway ID: S5
Configured Path: Ent\Site2
Gateway ID: S2
Configured Path: Ent\Site ?
OPC-UA
Gateway Network
Site 1
Site 2
Enterprise Administration
Object Synchronization
Fab
Packaging
Gateway ID: S8
Configured Path: Ent\Site1\Fab
Gateway ID: S9
Configured Path: Ent\Site1\Packaging
MQTT
Now that we have shown 7/24 data capture, simplified tables and ease of inserting and modifying data, coupled with the concept of task routing, show on this slide how an enterprise solution can be architected and throw WS 2.0 on top for the cherry!
Web Services

28. Product Roadmap – ISA 88 Batch Recipe Module
Batch recipes synchronized with scheduled operations
Recipe analysis data common and accessible through Analysis Selector