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Aquarium Wave Generator
Project # A Presented By: Aaron Goodwin Mike Pyrkosz October 14, 2003
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Water movement is one of the most important requirements for coral health
90 gallon tank shown
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Water movement is important
Most are sessile animals (attached to rocks) Moves food past them for capture Removes waste and allows respiration to occur Photosynthesis and calcification rates increase
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Types of Corals Stony Ridged calcium skeleton Require high water flow
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Types of Corals Soft Soft tissue surface Require low to medium flow
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Customer Base Amateur Aquarists Pet Stores Public Aquariums
Marine Biologists Currently 7 million saltwater fish as pets in the U.S. according to the American Pet Product Manufactures Association
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Customer Requirements
Surveys placed on internet forums used by reef aquarists Water tight Reliable Provide adequate water flow volume and velocity Mounted outside of aquarium Generate oscillating laminar flow Ability to disassemble for cleaning
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Conceptual Design Process – Rejected Concepts –
Oscillating Paddle Mounts inside aquarium Large Metal components prone to rust Moving components can fail
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Conceptual Design Process – Rejected Concepts –
Oscillating Output Mounts on aquarium lip Moving parts prone to fail Random motion instead of oscillatory
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Conceptual Design Process – Rejected Concepts –
Controller for multiple powerheads Multiple powerheads inside of aquarium Cycles powerheads On\Off causing failure Excess heat transmitted into aquarium water
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Rotational Diverting Valve
Selected Design Rotational Diverting Valve Single inlet Alternating outlets Low geared motor drive Single pump allowed to run continuously
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Plumbing Schematic Pump Outlet (2 Places) Pump Intake Diverting Valve
Magnetic Drive Pump Diverting Valve Pump Intake
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Expected Performance Water Tight Primary determinant of useful life
All pipe connections will be NPT Valve driveshaft seal (o’rings) Targeted useful life to be 2-5 years
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Expected Performance Make It Adjustable
Different types of corals require different types of motion Different users will have tanks of varying shapes and sizes Flow output/direction and wave frequency all need to be adjustable to accommodate different customer needs
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Expected Performance Easy Installation
User should be able to add device to existing set-up with little difficulty Device should be small and non-obtrusive Device should require little in-tank space Targeted average set-up time 2-6 hours
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Benchmark SCWD- Switching Current Wave Device
Popular product among most aquarists Usually priced around $30-$40 Flow alternates by gear mechanism driven by inlet flow rate.
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SCWD In Operation
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Proposed Product vs. Benchmark
Can be disassembled for cleaning Larger passages allow for debris to pass through Rotational speed of valve is adjustable Can adapt to different sizes Longer expected life No disassembly for cleaning Gearing is more sensitive to debris Rotational speed is function of flow rate Limited to one model with one size inlet/outlet hoses Limited useful life
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Budget Actual expense costs : $415.00 Hypothetical
Personnel costs : $22,500.00 Capital costs : $88,000.00 Direct costs : $22,915.00 Indirect costs : $7,561.95 Final total hypothetical budget: $141,391.95
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Project Timing Test prototype constructed by January 30, 2004
Testing completed by February 13, 2004 Product revisions completed by March 15, 2004 Production / Public release on May 10, 2004
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Questions?
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