1. ELG CARRS STAINLESS STEELS
Introduction to ELG Carrs Stainless steel

2. COMPANY PROFILE
Carrs have had a long tradition of making special steels in Sheffield since 1902.
The company became a division of ELG Haniel Metals LTD in February in Concentrating its activities into the manufacturing of Austenitic, Stainless, Duplex and Super Duplex and some Nickel Alloys.
As ELG Carrs we are a recognised supplier of our products to the World Market and currently have business in more than 30 different countries.

3. RAW MATERIALS
Single supply of raw materials, direct from our Templeborough facility.
Furnace ready, blended scrap, guaranteed to melt correctly each and every time.

4. MELTING FACILITY
ELG Carrs Stainless Steels operate two 2.5MW , 5 tonne induction furnaces with ladle vacuum de-gassing and VOD treatment.
VOD ladle metallurgy means that Carbon levels down to 0.02% can be achieved and hydrogen levels typically of 2ppm.
Main product lines are Ingots( up to 10,000kg), re- forging billets, Forged bars, hollow bars, bored pipes, machined rings, milled flats and squares.

5. STANDARDS AND GRADES STANDARDS ASTM A182 ASME SA182 ASTM A479
Standard Austenitic grades
1.4301/1.4306/1.4307/1.4311/1.4948/1.4305
1.4401/1.4404/1.4571/1.4406/1.4435/1.4436/1.4438/1.4919,
/1.4541/1.4841/1.4845/1.4550
1.4539/1.4313/1.4418/1.4542
304/304L/304LN/304H/303
316/316L/316Ti/316LN/316LM3/317/317L/316H
309/321/321H/310/310S/347/347H
904L/F6NM/17/4PH heat treated
Standard Duplex and super Duplex Grades
  Duplex UNS S F51
Super Duplex UNS S F55
Super Duplex UNS S F53
1.4362
Nickel based Alloy Grade
Alloy 800
Alloy 825
Alloy 36
Alloy 42
+ Many more non-standard stainless steel grades and customer modified grades for Nuclear applications.
STANDARDS
ASTM A182
ASME SA182
ASTM A479
ASME SA479
ASTM A276
BS1502/1503
BS970
NACE MR0175
NORSOK
MDS
SHELL ES247
BNFL NF0077/2
API 6A

6. Product Range Ingots Re-Forging Billet Forged/Rolled Round Bars
Precision Forged Square/Rectangular bars
Cut Pieces
Rings
Manifolds
Hollow Bars/Seamless Pipes

7. MARKET SECTORS
Aerospace- Nuclear / Energy- Oil and Gas /petro chemical- Automotive- Defence- Tool making- General machining-

8. Special mould sizes can be introduced by contract arrangement.
INGOTS
ELG Carrs Stainless Steel is a specialist producer of ingots weighing up to 10,000 kg in 17 different sizes.
Special mould sizes can be introduced by contract arrangement.
Utilising our VOD and vacuum de- gassing facility in conjunction with a ‘clean steel’ pit side practice achieves a high level of steel cleanliness. All ingots are uphill teemed using the latest sliding gate and ingot head technology. Which coupled with our ladle metallurgy, provides consistently high yielding ingots.

9. ELG CARRS INGOT SIZE LIST
Square Ingots suitable for Press or Hammer Forging or Rolling
Rif. Prof
TOP(MM)
BOTTOM(MM)
LENGTH(MM)
WEIGHT(KGS)
NO PER CAST
11"
280
240
1120
510 10 V6
352
300
775
650 8
16"
405
325
1015
940 5
V49 (NEW)
600
530
2080
5100 1
26"
680
580
1850
5000
30/32"
810 X 760
710 X 660
1370
5200
Round Ingots suitable for Ring Rolling and ESR Electrodes
INGOT SIZE
TOP (MM)
BOTTOM (MM)
LENGTH (MM)
WEIGHT (KGS)
NO PER CAST
300MM DIA
300
315
2200
1100 4
350MM DIA (NEW)
350
360
2300
1570 3 R6
257
960
650 8
400MM DIA
410
390
1980
2100 2
430MM DIA (NEW)
440
430
2250
2350
670MM DIA
670
2000
5000 1

10. ELG CARRS INGOT SIZE LIST
Octagon Ingots suitable for Press or Hammer Forging
INGOT SIZE
TOP (MM)
BOTTOM (MM)
LENGTH (MM)
WEIGHT (KGS)
NO PER CAST OO
445 AF
370 AF
1448
1500 3 O2
545 AF
465 AF
1700
2650 2 O3
610 AF
520 AF
2030
3800 1 O4
685 AF
580 AF
1980
5000 O6
913 AF
794 AF
1750/2100
8500/10000
Slab Ingots Suitable for Sheet and Plate Rolling Mills
INGOT SIZE
TOP (MM)
BOTTOM (MM)
LENGTH (MM)
WEIGHT (KGS)
NO PER CAST
P175
820 X 265
805 X 225
1200
1750 3
SPECIAL MOULD SIZES CAN BE INTRODUCED BY CONTRACT ARRANGEMENTS

11. BILLETS
As manufacturers of Austenitic Stainless, Duplex and Super Duplex steels, ELG Carrs Stainless Steels supply billet from their comprehensive ex-stock range and on a forward production basis to clients within the re-forging industry.
Billets can be supplied in the surface ground or black condition;
- Round billets up to 660mm dia.
- Square billets up to 600mm square.

12. BARS
Comprehensive Ex- stock range of 1600 tonnes in sizes up to 610mm diameter.
Bars can be supplied in the forged and turned, peeled, machined or in the black condition.

13. BLANKS
ELG Carrs Stainless Steel have the facilities to produce bar sawn blanks on a fast track basis.
Size range up to 610mm dia down to 15mm thick on our 12 fully automatic band saws from our full range of stock qualities.

14. RINGS
Rings can be produced from Bar material by boring , trepanning and cutting to length as required by the customer.

15. HOLLOW BAR & PIPE
At ELG Carrs Stainless Steels we can produce any quantity of seamless pipe that a customer requires in standard or non-standard grades and wall thickness.
Supplying pipeline manufacturers, elbows and reducers, Accumulator manufacturers.
-Size range up to OD( 24” NB)
-Seamless only, cut to requested length.

16. FORGINGS & MACHINED COMPONENTS
Manifold blocks can be manufactured in a number of shapes and sizes normally to customers’ individual design specifications.
Forgings up to 6000kg.
In Rounds , Square, step forgings, flanges, rolled rings or any other shape to customer requirements.
Produced in a black as forged or machined finish.

17. SQUARE FORGED BAR
ELG Carrs precision mill square and rectangular forged bars and manifold blocks as required on our in house milling machines.
Square forged bars can be supplied in lengths up to 4 meters dependant upon size.
Supplies in black, de-scaled or milled finishes

18. ANALYTICAL FACILITIES
POLYVAC ( production samples )
LECO ( Carbon & sulphur determination )
SPECTRO TEST (machine shop and QA department)
PMI ( Niton XRF analyser )

19. QUALITY ASSURANCE - ISO 9001:2008 - GERMANISCHER LLOYD
- TUV AD2000- MERKBLATT WO/TRD 100/DIRECTIVE 97/23/EC
- FRENCH NUCLEAR
SWEDISH NUCLEAR
- DYE PENITRATION TESTING

20. ENVIRONMENTAL AWARENESS
Through responsible recycling of Stainless Steel and other associated alloys, coupled with drainage interceptors and the installation of a £250K fume extraction plant 3 years ahead of current legislation, both ELG Haniel Metals Ltd and ELG Carrs Stainless Steels are committed to the preservation of the environment.
All ELG facilities are equipped with the latest Exploranium radiation detection systems.

21. MADE IN SHEFFIELD
Raw material melted into ingots and processed into finished product at ELG Carrs Stainless Steels, Wadsley Bridge, Sheffield
Scrap segregated and prepared for melting at ELG Haniel Metals Ltd, Templeborough, Sheffield
Material sold to end users or stockholders
Scrap generated sold to ELG Haniel Metals Ltd National and International scrap yards