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Luleå Vetenskapenshus, 2016-11-14
THE NORTHERNMOST UNIVERSITY of Technology in Scandinavia Research on Elastic Waves and its contribution to Condition Monitoring of Machine elements Stephan Schnabel TriboDays 2016 Luleå Vetenskapenshus,
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ELASTIC WAVE Cam followers Rolling element bearings Gears
TriboDays 2016 © Stephan Schnabel
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ELASTIC WAVE Cam followers Rolling element bearings Gears
Is it possible to relate acoustic emission signals of a component setups to acoustic emission signals of complete machine elements, such as rolling element bearings? Rolling element bearings Gears TriboDays 2016 © Stephan Schnabel
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ELASTIC WAVES as a MONITORING TOOL
[1] [2] [1] [2] Uadiale,S. et.al., ”Overview of problems and solutions in fire protection engineering of Wind Turbines”, Fire safety – proceedings of the 11th international symposium, 2014, pp TriboDays 2016 © Stephan Schnabel
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ELASTIC WAVE TriboDays 2016 © Stephan Schnabel
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Plastic deformation signal Transient force signal
ELASTIC WAVE Plastic deformation signal Transient force signal Δs Δs TriboDays 2016 © Stephan Schnabel
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EXPERIMENTAL SETUP Δs AE F Δs Material: Ferrite, Bainite Δs/dt [mm/s]:
0.03, 0.07, 0.1, 0.3, 0.5, Test procedure: AE Δs t Δs t F Δs TriboDays 2016 © Stephan Schnabel
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TENSILE TESTS Δs t TriboDays 2016 © Stephan Schnabel
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TENSILE TESTS YIELD POINT
Rectified and Scaled TriboDays 2016 © Stephan Schnabel
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TENSILE TESTS YIELD POINT
Data limitation TriboDays 2016 © Stephan Schnabel
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TENSILE TESTS YIELD POINT
Data extraction TriboDays 2016 © Stephan Schnabel
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TENSILE TESTS – SPEED DEPENDENCY
AE amplitude rpm TriboDays 2016 © Stephan Schnabel
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Plastic deformation signal Transient force signal
ELASTIC WAVE Plastic deformation signal Transient force signal Δs Δs TriboDays 2016 © Stephan Schnabel
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EXPERIMENTAL SETUP D h TriboDays 2016 © Stephan Schnabel
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TRANSIENT FORCE – AMPLITUDE/TIME
TriboDays 2016 © Stephan Schnabel
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TRANSIENT FORCE – AMPLITUDE/TIME
AE RMS rpm TriboDays 2016 © Stephan Schnabel
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AE SOURCES Plastic deformation Transient forces TriboDays 2016
© Stephan Schnabel
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AE of CONTAMINATED BEARINGS AE of CONTAMINATED BEARINGS
Combined signal Plastic deformation signal Transient force signal Estimated RMS Value based on Impact tests Mark the lines with names TriboDays 2016 © Stephan Schnabel
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AE of CONTAMINATED BEARINGS
Plastic deformation Transient force Explain the difference better Show just one test 1 TriboDays 2016 © Stephan Schnabel
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CONCLUSIONS Is it possible to relate acoustic emission signals of a component setups to acoustic emission signals of complete machine elements, such as rolling element bearings? TriboDays 2016 © Stephan Schnabel
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Additional research at LTU UTC
TriboDays 2016 © Stephan Schnabel
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AKNOWLEDGEMENT University Technology Center TriboDays 2016
© Stephan Schnabel
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THANK YOU FOR LISTENING!
? TriboDays 2016 © Stephan Schnabel
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