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1 Luleå Vetenskapenshus, 2016-11-14
THE NORTHERNMOST UNIVERSITY of Technology in Scandinavia Research on Elastic Waves and its contribution to Condition Monitoring of Machine elements Stephan Schnabel TriboDays 2016 Luleå Vetenskapenshus,

2 ELASTIC WAVE Cam followers Rolling element bearings Gears
TriboDays 2016 © Stephan Schnabel

3 ELASTIC WAVE Cam followers Rolling element bearings Gears
Is it possible to relate acoustic emission signals of a component setups to acoustic emission signals of complete machine elements, such as rolling element bearings? Rolling element bearings Gears TriboDays 2016 © Stephan Schnabel

4 ELASTIC WAVES as a MONITORING TOOL
[1] [2] [1] [2] Uadiale,S. et.al., ”Overview of problems and solutions in fire protection engineering of Wind Turbines”, Fire safety – proceedings of the 11th international symposium, 2014, pp TriboDays 2016 © Stephan Schnabel

5 ELASTIC WAVE TriboDays 2016 © Stephan Schnabel

6 Plastic deformation signal Transient force signal
ELASTIC WAVE Plastic deformation signal Transient force signal Δs Δs TriboDays 2016 © Stephan Schnabel

7 EXPERIMENTAL SETUP Δs AE F Δs Material: Ferrite, Bainite Δs/dt [mm/s]:
0.03, 0.07, 0.1, 0.3, 0.5, Test procedure: AE Δs t Δs t F Δs TriboDays 2016 © Stephan Schnabel

8 TENSILE TESTS Δs t TriboDays 2016 © Stephan Schnabel

9 TENSILE TESTS YIELD POINT
Rectified and Scaled TriboDays 2016 © Stephan Schnabel

10 TENSILE TESTS YIELD POINT
Data limitation TriboDays 2016 © Stephan Schnabel

11 TENSILE TESTS YIELD POINT
Data extraction TriboDays 2016 © Stephan Schnabel

12 TENSILE TESTS – SPEED DEPENDENCY
AE amplitude rpm TriboDays 2016 © Stephan Schnabel

13 Plastic deformation signal Transient force signal
ELASTIC WAVE Plastic deformation signal Transient force signal Δs Δs TriboDays 2016 © Stephan Schnabel

14 EXPERIMENTAL SETUP D h TriboDays 2016 © Stephan Schnabel

15 TRANSIENT FORCE – AMPLITUDE/TIME
TriboDays 2016 © Stephan Schnabel

16 TRANSIENT FORCE – AMPLITUDE/TIME
AE RMS rpm TriboDays 2016 © Stephan Schnabel

17 AE SOURCES Plastic deformation Transient forces TriboDays 2016
© Stephan Schnabel

18 AE of CONTAMINATED BEARINGS AE of CONTAMINATED BEARINGS
Combined signal Plastic deformation signal Transient force signal Estimated RMS Value based on Impact tests Mark the lines with names TriboDays 2016 © Stephan Schnabel

19 AE of CONTAMINATED BEARINGS
Plastic deformation Transient force Explain the difference better Show just one test 1 TriboDays 2016 © Stephan Schnabel

20 CONCLUSIONS Is it possible to relate acoustic emission signals of a component setups to acoustic emission signals of complete machine elements, such as rolling element bearings? TriboDays 2016 © Stephan Schnabel

21 Additional research at LTU UTC
TriboDays 2016 © Stephan Schnabel

22 AKNOWLEDGEMENT University Technology Center TriboDays 2016
© Stephan Schnabel

23 THANK YOU FOR LISTENING!
? TriboDays 2016 © Stephan Schnabel


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