1. Jessica Gil| jgil1@tenneco.com
CREMA
Cloud-based Rapid Elastic MAnufacturing
CREMA & C2Net Workshop
Jessica Gil|

2. – Global Presence Global manufacturing company
Leader in Clean Air and Ride Performance
Design
Manufacturing
Distribution
15 Globally-networked engineering centers
93 locations around the world
24 Countries on 6 continets.

3. ​Two divisions composed by different brands:
Advanced suspension technologies that deliver performance, comfort and the power to differentiate vehicles.
Clean Air products and systems designed to meet global emission regulations  anywhere in the world
One of the world’s leading designers, manufacturers and distributors of clean air and ride performance products for the automotive, commercial truck and off-highway, and large engine markets as well as the aftermarket.

4. Dashboard - Before Start works
CREMA
Cloud-based Rapid Elastic MAnufacturing
Dashboard - Before Start works
Jessica Gil|

5. Production Schedule Machine: Robot Cell 1 September 2016 Monday
Tuesday
Wednesday
Thursday
Friday
Saturday
Sunday 1 2 3 4
Shift 1
Shift 2
Shift 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

6. Production Schedule Machine: Robot Cell 1 Start Solve Solve
Date: 07/09/2016
Machine: Robot Cell 1
Shift: Day
Operator: 2
Output: Part 23 – Program 23
Target: 350 pieces
Tools:
- T32
- T25
- T22
Materials:
- M parts
- M parts
- M parts
Machine: Robot Cell 1
Shift: Afternoon
Operator: 5
Output: Part 24 – Program 24
Target: 400 pieces
Tools:
- T13
- T47
- T01
Materials:
- M parts
- M parts
- M parts
Machine: Robot Cell 1
Shift: Day
Operator: 7
Output: Part 23 – Program 23
Target: 350 pieces
Tools:
- T32
- T25
- T22
Materials:
- M parts
- M parts
- M parts
Start
Solve
Solve

7. Priority of current task
Time to engage additional manufacturing assets
Operator: …
Machine: …
Task: …
Factory: …
Reason: …
Operator alert
Date: 07/09/2016
Shift 2
Op.
Preparation level
Location
Current task
Priority of current task
Time to start
Select 1
St-…
Insufficient
C1-Welding
Program 35
High
X min. 2
Sufficient …
Program 3
Low 3
Program 2
Medium
X h. 4 5
Accept selection
Cancel selection
Refresh
Exit

8. Production Schedule Machine: Robot Cell 1 Start Solve Solve
Date: 07/09/2016
Machine: Robot Cell 1
Shift: Day
Operator: 2
Output: Part 23 – Program 23
Target: 350 pieces
Tools:
- T32
- T25
- T22
Materials:
- M parts - M parts
- M parts
Machine: Robot Cell 1
Shift: Afternoon
Operator: 5
Output: Part 24 – Program 24
Target: 400 pieces
Tools:
- T13
- T47
- T01
Materials:
- M parts
- M parts - M parts
Machine: Robot Cell 1
Shift: Day
Operator: 7
Output: Part 23 – Program 23
Target: 350 pieces
Tools:
- T32
- T25
- T22
Materials:
- M parts
- M parts
- M parts
Start
Solve
Solve

9. Rate of tool selection error detection/ Tooling error resolution time
Machine: Robot Cell 1
Date: 07/09/2016
Shift 2
Tool
Matching
Location
Status
Select 1
St-X342
Yes 2
St-X778 3
St-X563 No 4
Br-X453 5
St-X332
Accept selection
Cancel selection
Exit
Check inventory

10. Production Schedule Machine: Robot Cell 1 Start Solve Solve
Date: 07/09/2016
Machine: Robot Cell 1
Shift: Day
Operator: 2
Output: Part 23 – Program 23
Target: 350 pieces
Tools:
- T32
- T25
- T22
Materials:
- M parts - M parts
- M parts
Machine: Robot Cell 1
Shift: Afternoon
Operator: 5
Output: Part 24 – Program 24
Target: 400 pieces
Tools:
- T13
- T47
- T01
Materials:
- M parts
- M parts - M parts
Machine: Robot Cell 1
Shift: Day
Operator: 7
Output: Part 23 – Program 23
Target: 350 pieces
Tools:
- T32
- T25
- T22
Materials:
- M parts
- M parts
- M parts
Start
Solve
Solve

11. Add machine same location
Speed to allocate production schedule to manufacturing assets
Production
CW1
CW2
CW3
CW4
CW5
CW6
CW7
CW8
CW9
CW10
CW11
Demand
10W 4W 3W
Actual
Add machine
Add machine other location
Buy nw machine
Actual production will not satisfy CW11 peak demand. Options
Add machine same location
3W before
4W before
Buy new machine
10W before
CREMA:
Optimization

12. OEE CREMA: Optimization Increased Total OEE To be improved:
Best OEE
Expected
Best case
To be improved:
Ideal
Historical best combination
Combination Historical Data
Historical best with current combination
Unexpected downtimes: 4min
Time Cycle: 1,2s
Best
Eq.3
Op.2
Tool.2
Port.3
Good outputs: 49
Current
Eq.2
Op.2
Tool.2
Part.2
To be improved by current combination
Worst OEE
Increased OEE “Availability”
Increased OEE “Performance”
Increased OEE “Quality”
Tdowntime
Count
Tcycle time
1200
Total (good) outputs expected
16min
9,4 seg (media)
900
12min
Expected downtime
8 seg
8,2 seg (media)
Ideal Cycle Time
8min
600
4min
300 2h 4h 6h 8h
Tproduction time 2h 4h 6h 8h
Tproduction time 2h 4h 6h 8h
Tproduction time
Expected downtimes: 16min -TPM 4min each 2h
Expected Tcycle: 8s
Expected Good outputs: 1200
Best downtimes: 16 min - TPM 4min each 2h
Best: 8,2s
Best: 1172
Historical combination: 20 min
Historical combination: 9,4s
Historical combination: 1123

13. Jessica Gil| jgil1@tenneco.com
CREMA
Cloud-based Rapid Elastic MAnufacturing
Dashboard - Support
CPS
Alerting
Monitoring
Personal collaboration
Jessica Gil|

14. Training before start works
Tenneco expectations - Dashboard
Training before start works
When the camera focus on the machine which you are going to work with.
Some problems occurred in this machine while you were out. Check signals.
Accept
List
Check problems
Check problems
Yes No

15. Problem checked – you can continue with other failures.
Ticket X3253e: Nozzle misalignment
Date: 1 day ago
Solution: …
Learn more
Accept
Problem checked – you can continue with other failures.
Ticket X3253e: Nozzle misalignment
Date: 1 day ago
Operator:
Support department:
Contact:
Cause: …
Solution: …
How to prevent: …
Ticket
Problem
Solution
X3253e …
X7553e
X3256t
X7j52e
Historical
Accept
Accept

16. Video call
Live chat
Send Video
Send Picture
Call

17. - Picture showing where could be the problem and explanation
- Video showing where could be the problem and explanation
Support Answer
- Explanation
- Request to call / or incoming call
- Message explaining that due to the severity of the problem a technical expert has been sent (Date and hour)

18. Accept Cancel Where do you want to search?X
Problems related with this machine
0-1 Week
Last 3 months
Problems related with this machine model X
Last 15 days
Last 6 months
Problems related with this kind of machine (all Tenneco plants)
Last month
Historical
Mark location of the problem:
Type of problem:
Key words:
Electric
Electronic
Mechanic X
Other
All
Consequences of problem:
Strange behavior of the machine
Stop of production X
Machine alert
Choose location of the problem:
Bad outputs
Other
All
Accept
Cancel

19. Questions?