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Tour of the Facility Clean Organized Facility And Latest Equipment

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Presentation on theme: "Tour of the Facility Clean Organized Facility And Latest Equipment"— Presentation transcript:

1 Tour of the Facility Clean Organized Facility And Latest Equipment

2 Welcome to Surface Art

3 Welcome

4 Come into our warm, friendly lobby
Friendly and Helpful Receptionist Come into our warm, friendly lobby

5 Have as seat while you’re waiting. We’ll be with you shortly.
Lobby Area Have as seat while you’re waiting. We’ll be with you shortly.

6 Supplier Quality Award
Winner of PELCO’s Supplier Customer Excellence Award

7 We Are A Team Player

8 PELCO Supplier Quality Award

9 Conference Room Our large conference room equipped with speakerphone, projector, ESD pad, whiteboard and comfortable seats.

10 Conference Room Our small conference room equipped with a speakerphone and ESD pad and seats for a smaller crowd.

11 Customer Focus Team

12 Customer Focus Team

13 Company Quality Policy and Mission Statement
ISO 9001:2000

14 Computerized, speaker phone, filing cabinet and comfortable seats.
Employee Cubical Computerized, speaker phone, filing cabinet and comfortable seats.

15 Cafeteria

16 Cafeteria

17 Production Floor

18 Quality System Document Control
Dedicated Document Control function to manage your BOM, assembly drawing, gerber file, ECN and revision. We build per your specifications. ISO 9001:2000

19 Production Floor

20 Production Floor

21 SMT Lines

22 SONY SMT line State of the Art high volume SMT line with component size verification add-on module for added quality assurance. Composed of two(2) Sony SI-E1000’s and a Sony SI-E2000 Low very de-rate 40K cph multifunction placement line Connectors to Flip Chip and 0201components 200 8mm feeder slots with 80 component trays

23 SMT Feeder Setup

24 EKRA E5 fully automatic temperature controlled printer
Printer for the SONY SMT line EKRA E5 fully automatic temperature controlled printer

25 State of the Art high volume SMT line with component size verification add-on module for added quality assurance. SONY SMT Line

26 JUKI Line State of the Art Mid- Volume SMT Line.
Line # 2a Juki 750 & 760 combination Line # 2b Juki 750 & 760 combination 15k cph per line, 2k cph FP

27 Printer for the JUKI SMT Line
MPM Printer

28 State of the Art Mid-Volume SMT Line
Juki SMT Cell State of the Art Mid-Volume SMT Line

29 State of the Art Mid-Volume SMT Line
Juki SMT Cell State of the Art Mid-Volume SMT Line

30 Experienced SMT Operator
Well trained, dedicated SMT technician who is ready to take on the next challenging project

31 MyDATA SMT Machine The most flexible state of the art SMT machine. Capable of placing components from 0402 to various BGA packages. Highly configurable that can acommodate odd shape and very large PCB as well as backplane assemblies. 21k cph each, 6.1k cph FP Total of 42k cph, 12.2k cph FP

32 Stencil Shelf

33 Production Conceptronics Convection Reflow Ovens
10 zone 24” HVC155 8 zone 27” Profile 117

34 Wave Solder & Washer

35 16” Dual Wave Soldering Machine

36 Aquastrom 200 Aqueous system

37 Washer

38 Hand Load & Touch Up

39 2nd Operations and Touchup Area

40 Mechanical Assembly Area
Computer-controlled Connector Press Riveting Equipment Dispensing Station Drill Press Assembly and Box-build tables

41 Skilled, experienced and dedicated
We are ready to serve you whether it’s low volume, high volume or prototype assembly.

42 Skilled, experienced and dedicated
We are ready to serve you whether it’s low volume, high volume or prototype assembly.

43 Skilled, experienced and dedicated
We are ready to serve you whether it’s low volume, high volume or prototype assembly

44 First Article and Inspection Stations
2 First Article Inspection Stations 2 Final Inspection Stations

45 BGA Rework Station

46 X-Ray and BGA Rework Area
NIS GRX-1500 planar X-Ray System with tilt Conceptronics Freedom HGR 2000 BGA & F/P rework machine Conceptronics Concept 60 Air re-balling oven

47 Test Board & Part X-Ray In Circuit Test Functional Test Flying Probe

48 ICT Testing Teradyne 1004 Flying Prober

49 Functional Test Stations

50 GenRad In-circuit-test

51 Material and Inventory
Management

52 Computerized, controlled access, ESD controlled.
Stockroom Computerized, controlled access, ESD controlled.

53 Material Management Dedicated, well trained, experienced and detail oriented staff on hand to take care of your materials and prepare your work order.

54 Material Management Computerized, phone, filing cabinet, security lock, controlled access, ESD, well organized and clean.

55 Materials and Kitting Area

56 Material Management Dedicated space to individual customer according to needs. Organized by customer, type of component, part number with assigned location.

57 Material Management Dedicated space to individual customer according to needs. Organized by customer, type of component, part number with assigned location for operation.

58 Dedicated space to individual customer according to needs.
Inventory Management Dedicated space to individual customer according to needs. Organized by customer, type of component, part number with assigned location.

59 Computerized, controlled access, ESD controlled.
Stockroom Computerized, controlled access, ESD controlled.

60 Packaging We package according to customer specifications using standard commercial packaging materials.

61 We build products packed and shipped to you on time


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