1. Assembly Instructions: 3338166 ASSY-STRG FORK SUB SW6XV
MODEL: ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 1 DATE: 3/22/06 Authorized By:
Assembly Instructions:
ASSY-STRG FORK SUB SW6XV
Pages 1-13
P:\ISO \Work Instructions\Assembly\Sub Assemblies\6XV SWEEPER SUB ASSEMBLIES
AY25 Rev 1

2. MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 2 DATE: 3/22/06
Parts: /
Press (5) STUDS-WHEEL HUB ( ) into HUB-REAR WHEEL SW/6XV ( ), as shown at left. Hub with (4) studs pressed in is shown at right.
Tools: Hydraulic Press

3. MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 3 DATE: 3/22/06
Attach (1) NUT-HEX 11/16-18 ZP ( ) to (1) BALL JOINT-STEERING ( ), as shown at right. Attach ball joint to (1) LINK-STEERING SW/72 ( ), as shown at bottom.
Parts: / /

4. MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 4 DATE: 3/22/06
Apply grease to BEARING-TAPERED ROLCONE W/SEAL ( ), as shown at left. Press Bearing into WELD-STERING FORK 6XV ( ), as shown at right.
Parts: /
Tools: Arbor Press / Grease

5. MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 5 DATE: 3/22/06
Tighten (1) NUT-HEX JAM 1 1/4-12 ES ZP ( ) onto WELD-STERING FORK 6XV. Shop Note: Make sure assembly has a slight movement from side to side. Tap in (1) FTG-GREASE 3/16 ( ), as shown.
Parts: /
Tools: 2 ¼” Socket / ¾” Socket / Ratchet / Mallet

6. MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 6 DATE: 3/22/06
Attach (1) MOTOR-HYD 2000 SERIES PNTD ( ) into steering fork coming in from the front side. Secure with (4) SCRS-HEX,1/2-13X2.00 ZP ( ), (4) WASHERS-LOCK 1/2 SPLIT ZP ( ) and (4) NUTS-HEX 1/2-13 ZP ( ). Tighten Hub assembly to motor with torque wrench. Shop Note: Make sure torque is 125 foot-pounds.
Parts: / / /
Tools: ¾” Socket / Ratchet / 1 ½” Socket / Torque Wrench

7. MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 7 DATE: 3/22/06
Insert (1) PIN-COTTER 1/8 X 2.00 ZP ( ) and use pliers to bend apart.
Parts:
Tools: Pliers / 7/8” Wrench

8. MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 8 DATE: 3/22/06
Attach (1) FTG-ADAPTER 7/16-20 TO # 4 ( ) to MOTOR-HYD.
Parts:
Tools: ¾” Socket / 1 ½” Socket / Ratchet

9. MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 9 DATE: 3/22/06
Parts: /
Attach (1) FTG-ADAPTER 7/8-14 EXT TO 3/4 ( ) to MOTOR-HYD. Tighten. Attach (1) FTG-SWIVEL 3/4-16 TO #8 ( ) to FTG-ADAPTER 7/8-14 EXT TO ¾. Tighten.
Tools: 1” Socket / 7/8” Socket / Ratchet

10. MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 10 DATE: 3/22/06
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Attach (1) O-RING .755 ID X .098 W ( ) before attaching (1) FTG-SPECIAL WHEEL MOTOR MS ( ) to MOTOR-HYD. Tighten.
Tools: 1” Socket / Ratchet

11. MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 11 DATE: 3/22/06
Attach (1) FTG-SWIVEL 3/4-16 TO #8 ( ) to FTG-SPECIAL WHEEL MOTOR MS.
Parts:
Tools: 1” Socket / 7/8” Socket / Ratchet

12. MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 12 DATE: 3/22/06
Attach (2) NLA---BRKT-WD IMPELLER HOSE EX ( ) to FTGS-SWIVEL 3/4-16 TO #8 as shown. Tighten.
Parts:
Tools: 7/8” Wrench

13. MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 13 DATE: 3/22/06
Apply grease to both FTGS-GREASE 3/16. For FTG on link assembly, use about 2 squirts of grease. Attach (1) NLA---PLATE-CASE DRAIN GRD SW7 ( ) to the side of Weld-Steering Fork using (?) SCRS-HEX,3/8-16X1.25 ZP ( ), (?) WASHERS-CONICAL SPRING 5/16 ( ) and (?) NUTS-FLANGE LOCK 3/8-16 ( ).
Parts: / / /
Tools: Grease Gun