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Jason Cleeton (Energy Group) Supervisor: Dr Stuart Scott

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1 Jason Cleeton (Energy Group) Supervisor: Dr Stuart Scott
Chemical Looping Combustion - power generation and H2 production with CO2 capture Jason Cleeton (Energy Group) Supervisor: Dr Stuart Scott July 21st 2011 FETE Conference 2011, Homerton College, Cambridge

2 What is CLC? CnH2m Air Reduced Air CO2 + H2O Me MeO Fuel Reactor Heat

3 What are the advantages?
No sorbent required No ASU required High fuel conversions (≈ 100 %) achievable Applicable for range of fuel types

4 Circulation of oxygen carrier
A typical CLC plant Reduced Air CO2, H2O Cyclone Fuel Gas Air Cyclone Oxidation Reactor Fuel Reactor Oxygen Carrier Circulation of oxygen carrier Fuel Gas CO2, H2O Reduced Air Air Dual Circulating Fluidised Bed Packed Bed

5 CLC with H2 production and Power Generation
CnH2m Air Reduced Air CO2 + H2O FeO/Fe Fe2O3 Fuel Reactor Air Oxidation Reactor Fe3O4 Steam Oxidation Reactor H2O H2/H2O Heat

6 Flowsheeting of a CLC Process with H2 Production and Power Generation

7 Process Flowsheet

8 Solving of Flowsheet Modelled in MATLAB Two key system variables
Thermodynamic data from NASA-Glenn database Reactions solved by Gibbs Energy minimisation Two key system variables Iron oxide circulation rate nFe Steam flowrate into OX1 nst

9 Heat Integration nFe = 240 mol/s nst = 50 mol/s nFe = 390 mol/s
Hot composite curve Cold composite curve nFe = 240 mol/s nst = 50 mol/s Heat deficit nFe = 390 mol/s nst = 150 mol/s nFe = 240 mol/s nst = 150 mol/s

10 Suitable Operating Regime
0 = Unsuitable 1 = Suitable, external heat required 2 = Suitable, fully heat-integrated nFe Operating Criteria H2 stream ≥ 95% pure. Conversion of fuel to CO2 and H2O ≥ 95%. CO in the produced H2 stream < 50 ppm. nst

11 Exergetic Efficiency (ηex)
nFe nst

12 Enhancing oxygen carrier performance with Al2O3 support

13 Al2O3 as a support material
90 wt % Fe2O3, 10 wt % Al2O3 100 wt % Fe2O3

14 Direction of decreasing log(pO2)
Fe-Al-O phase diagram 50 wt % Fe2O3 75 wt % Fe2O3 Fe2O3(ss) + Al2O3(ss) Fe2O3(ss) Al2O3(ss) Direction of decreasing log(pO2) Fe3O4(ss) + Al2O3(ss) Fe3O4(ss) Fe3O4(ss) + FeAl2O4(ss) Al2O3 + FeAl2O4(ss) FeAl2O4(ss) FexO + FeAl2O4(ss) Fe + FeAl2O4(ss) Fe + Al2O3 0.2 0.4 0.6 0.8 1 wt % Al = 0 wt % Fe = 0

15 Effect of Fe-Al-O phase equilibrium on H2 production
1 90 wt % Fe2O3, 10 wt % Al2O3 (Numbers denote cycle order) Direction of decreasing pO2

16 Oxygen carrier particle after cycling
Fe-rich layer Al-rich layer EDXS map (red = Fe yellow = Al) 75 wt% Fe2O3, 25 wt% Al2O3 after 20 cycles, sectioned

17 Conclusions CLC has high potential for highly efficient CO2 capture with both power generation and H2 production Can be optimised towards producing electrical power/H2 Oxygen carrier support material (such as Al2O3) essential for long-term performance Interaction between reactive and support material must be fully understood.

18 Related Publications J.P.E. Cleeton, S.A. Scott & J.S. Dennis. Interaction between Fe-based oxygen carriers and volatile hydrocarbons during Chemical Looping. Submitted to Appl Energ (2011) P.R. Kidambi, J.P.E. Cleeton, J.S. Dennis, S.A. Scott & C.D. Bohn, The interaction of iron oxide with alumina within a composite oxygen carrier during the production of hydrogen by chemical looping. Submitted to Energy Fuels (2011) C.D. Bohn, J.P.E. Cleeton., C.R. Müller, J.F. Davidson, A.N. Hayhurst, S.A. Scott & J.S. Dennis, The kinetics of the reduction of iron oxide by carbon monoxide mixed with carbon dioxide. AIChE J. 56(4) (2010) pp J.P.E. Cleeton, C.D. Bohn, C.R. Müller, J.S. Dennis & S.A. Scott, Different Methods of Manufacturing Fe-Based Oxygen Carrier Particles for Reforming Via Chemical Looping, and Their Effect on Performance, Proceedings of 20th International Conference on Fluidised Bed Combustion (4) (2010) pp C.D. Bohn, J.P.E. Cleeton, C.R. Muller, S.A. Scott & J.S. Dennis. Stabilising iron oxide used in cycles of reduction and oxidation for hydrogen production. Energy Fuels. 24(7) (2010) pp 4025–4033 J.P.E. Cleeton, C.D. Bohn, C.R. Müller, J.S. Dennis & S.A. Scott, Clean hydrogen production and electricity from coal via chemical looping: Identifying a suitable operating regime, Int J Hydrogen Energ 34(1) (2009) pp 1-12

19 Thank you Any questions?

20 Phase diagram

21 Hydrogen Production Units denote mol H2 /s/kg fuel nFe nst

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