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TPG 4105 NTNU PROCESSING OF PETROLEUM Compression

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1 TPG 4105 NTNU PROCESSING OF PETROLEUM Compression
Professor Jon Steinar Gudmundsson Department of Petroleum Engineering and Applied Geophysics Norwegian University of Science and Technology Trondheim November 8, 2013

2 Compression in Oil and Gas Production
Recompression in separation train of gas and condensate (same as in oil production). Export compression (from platform to pipeline). Reinjection compression (from platform to subsurface). Various air compressors for control equipment in processing facilities (offshore and onshore). Export compression, from receiving and processing terminal to pipeline. Pressure boosting, onland compression. Gas storage in salt caverns. Subsea compression (now being installed)

3 A: Recompression, B: Gas Drying, C: Fuel Gas, D: Export Compression, E: Gas Pipeline, F: Injection Compression, G: Injection Well

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5 Offshore Gas Turbines The oil and gas industry in 2007 represented 25 % of CO2 emissions in Norway. 70 % is offshore (combustion, diesel and flaring) Requirement for electricity offshore 2007 was 15 TWh (Norway’s total electricity production was then about 125 TWh). In 2007 there were 167 gas turbines on offshore installations amounting to 3000 MW. About 45 % of the power is for electrical equipment. The remaining power is gas turbines for compressors and other equipment. The thermal efficiency of the gas turbines is in the range %. Thermal recovery is used in most of the installations, increasing the thermal efficiency to about 40 % Kraft fra land til norsk sokkel (2008), OD o.a.

6 Types of Compressors Reciprocating piston compressors
Low flow rate High compression ratio Rotating centrifugal compressors High flow rate Low compression ratio each stage Several stages higher compression ratio

7 Radial Flow Compressor

8 Centrifugal Compressor

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10 Axial Flow Compressor

11 Subsea Compressor

12 Characteristic Curve

13 Characteristic Curves
Left: Radial, Middel: xxx, Right:Axia A: Centrifugal, B: Axial, C: Piston, D: Screw

14 Thermodynamic Processes
Condition Exponent Adiabatic Isobaric Isothermal Isentropic Polytropic Isometric dq=0 dp=0 dT=0 ds=0 ∑ds=0 dV=0 k=Cp/Cv k=0 k=1 k<n k=∞ Reversible adiabatic process = Isentropic process

15 Compressor Work A = Suction, B = Compression, C =Delivery, D = Expansion

16 Adiabatic/Isentropic Process

17 Adiabatic/Isentropic Compression
v [m3/mol], p [Pa=N/m2], W [Nm/mol=J/mol] = Specific work pv=RT, Wm/M [J/mol kg/s mol/kg=J/s=W] = Power

18 Ideal Gas Compression m (kg/s) 70 M (kg/kmol) 20,43 R (J/kmolK)
8314,34 T innløp C 30 k (Cp/Cv) 1,26 p innløp bara 80 p utløp bara 160 P (MW) 6,44 T utløp C 77

19 Surge and Stone Wall A: Surge line, B: Stonewall line

20 Surge Control

21 Compression in Two Stages
Above pressures give minimum power

22 Compression in Two Stages

23 Hedne (2013)

24 Summary Compression in oil and gas industry
Offshore compression/compressors Types of compressors Characteristic curves P [W] or h [J/kg] vs. q [m3/h] Calculation of compression power (isentropic) Surge and surge control Compression in stages with intercooling (minimum power when equal power) Subsea compression


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