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Operating Experiences at SNS
Ricky Campisi, Robbie Hicks, Sang-Ho Kim, and J. Mammosser
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Outline: SNS Operational Reliability Overview SCL Operations
SRF Activities at SNS Preparation for the Power Upgrade
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SNS Accelerator Complex
Accumulator Ring Collimators Front-End: Produce a 1-msec long, chopped, H- beam 1 GeV LINAC Accumulator Ring: Compress 1 msec long pulse to 700 nsec Injection Extraction RF Liquid Hg Target RTBT 2.5 MeV 87 MeV 186 MeV 387 MeV 1000 MeV Ion Source HEBT RFQ DTL CCL SRF, b=0.61 SRF, b=0.81 11-MB 12-HB Target SCL Cryomodules Chopper system makes gaps 945 ns mini-pulse Current Current 1 ms macropulse 1ms
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Major Parameters achieved vs. designed
Individually achieved Highest production beam Beam Energy (GeV) 1.0 1.01 0.93 Peak Beam current (mA) 38 40 Average Beam Current (mA) 26 24 Beam Pulse Length (ms) 1000 670 Repetition Rate (Hz) 60 Beam Power on Target (kW) 1440 880 Linac Beam Duty Factor (%) 6 4.0 Beam intensity on Target (protons per pulse) 1.5 x 1014 1.3 x 1014 1 x 1014 SCL Cavities in Service 81 80
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Energy and power on target from October 2006
Presentation_name
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NP efficiency by week, FY09
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Down Time – Pareto Chart for FY09-1 & 2
HVCM + Electrical Systems MEBT Rebunchers
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Unscheduled Down Time Summary
Big Improvements Last year !!
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Beam Study / Production Cycles
Red = extended maintenance Yellow = physics Green = production ~ 1-2 weeks to recover from extended outage (coming out of a “red” period) Recovery from one 8 hour shift outage takes ~ 1 shift Moving towards a 3 week rhythm in FY2009 to reduce the number of beam-study to production transitions
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SCL Maintenance and Operations highlights:
Current operating parameters are providing for a very stable and reliable SCL One trip per day mainly by errant beam or control noise No cavity performance degradation has occurred to date Field emission very stable Several cryomodules were successfully repaired without disassembly Multiple beam-line repairs were successfully performed
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H06 back to service Irregular dynamic detuning H01 out of service for repair Noisy FP HOMB ~35 MeV reduction in output energy; lack of available RF power ~4 MeV reduction in output energy; FPC multipacting HOMB
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Linac Energy Limiting factor (I)
Cavity performances Field emission (major limiting factor) Coupler heating Others
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SRF R&D Underway at SNS:
Two primary areas of SRF research are underway at SNS: Critical Field Limitations in Superconducting Materials Aimed at studying superconducting material limitations Fits into ORNL’s high Tc material studies as well as SRF cavity work Plasma Cleaning of Superconducting RF Structure Surfaces Addresses the field emission limited SCL performance The best way for the entire linac to gain reliability Fits nicely with ORNL’s material science resources
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Plasma Cleaning of RF Structures:
In September 08 we started to investigate the possibilities of applying this cleaning method to superconducting cavities Established a stable plasma in a room temperature HB cavity Then a plasma was applied to 3 of the 4 cavities in a fully populated cryomodule at 4.2K
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Plasma Cleaning Investigation
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Plasma Processing Development
A program is underway to develop and apply plasma cleaning methods to installed accelerator RF components If successful this should significantly reduce field emission, mulitpacting and increase operating stability of RF structures Experimental Program Includes Witness samples from standard processes TM020 test cavity And full RF structures for testing and procedure development
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Radiation/electron activity diagnostics in the Test Cave
Cavity D Cavity C Cavity B Cavity A IC2 IC7 IC3 IC4 IC5 IC6 Phosphor Screen & Faraday Cup Phosphor Screen & Faraday Cup IC0 IC-int Ionization Chamber Internal Ionization Chamber Phosphor Screen, Camera, Faraday Cup
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Radiation (before and after processing)
Radiation reduced by factor of 5 to 100 Showed promising results for in-situ processing before after Eacc=10 Eacc=10
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Gases coming out during partial warm-up
at T1 44 During T3 28 32 28 16 16 32 14 40 12 30 4 18 2 2 18 44 20 14 4 at T2 T3 T1 T2
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Test Cavity SRF cavity FPC Flange Surface analysis 3.3 GHz, TM020 mode
Ep/Bp=1.12 (MV/m)/mT Ex. Ep=50 MV/m, Bp=56 mT Pdiss=36 W at 4.2 K 150 mm -Cold test w/ dual mode (CW or pulse) -Plasma processing Demountable witness plate FPC Flange Microwave Plasma processor
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Multipacting at FPC MP at FPC; heating at higher beam loading
4 cavities; entered aggressive MP purely at FPC Reached limits at 21~22mA average current About 10 more FPCs may enter MP region at higher beam current DC biasing will be incorporated for those cavities
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TE011 cavity surface magnetic fields
Critical RF fields in SC materials TE011 cavity surface magnetic fields Purpose: determine critical RF fields in various superconducting materials to evaluate possible improvements over Niobium Method: apply 1 msec (or shorter) pulses of 100 kW to several MW at GHz to a tunable TE011 cavity capable of holding circular samples of 1 inch diameter
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Copper cavity for tests at 16-18 GHz
Tuning diaphragm Transmission probe (Qext > 108) Superconducting sample Thermometer WR 62 waveguide Tuning Piston Coupling iris (Qext = 4x104) Differential thermometer 1” RF seal
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Power Upgrade Activities:
SRF facilities installations continue Ultra pure water system completed HPR currently being fabricated at Niowave,USA Vertical and horizontal testing facility designs completed and some fabrication has started Support refrigerator design underway Input coupler development will begin soon Currently building first spare HB cryomodule Vacuum vessel envelope was redesigned for pressure vessel compatibility Cavities are currently being qualified at Jefferson Lab
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Power Upgrade Cryomodule Design
Bayonets remain in original positions “Code” Bolted Flanges J-T’s repositioned
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Summary: SNS is approaching the design beam power and availability
currently operating at 800KW of beam power Mega watt attempt will be soon SCL operations are very stable with 99% availability Current linac energy 930 MeV + 10 reserve 80 of 81 cavities in service SRF R&D is underway Material Critical Field Limitations Plasma Processing Development
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