1. 2012 Line Information System Coca-Cola Refreshment
BASIC Training
Coca-Cola Refreshment
September 2012
We need information that is accessible, understandable, actionable and visible.

2. General Information Ground Rules: Target audience (Management):
Please put your Phones on mute (we have a large audience)
We will not take questions during the training modules (a lot of material will be presented); however, at the end of each training module I will take questions for 5 minutes.
Any additional questions can be sent to Bing Liu He will compile the questions and will send all the participants the Q&A.
Target audience (Management):
Plant Manager
Production / Operation Manager – LIS Plant Champion
Maintenance Manager
Plant Control Specialist – LIS Plant Support
SOEL
The LIS Plant Champion will be in charge with the “LIS Tool Training “ for the Supervisors, Mechanics, Operators, etc.
The LIS Management Routines Training will be provided by:
Regional Productivity Team for LIS Plant Champion
LIS Plant Champion for Plant Personnel

3. LIS Basic Training Modules: LIS Set up and Data Entry USLE Counts
Machines Maximum Speed, USLE Low and High Limit (for color coding)
Shift Configuration Page
Planned Downtime Data Entry Page
Fill out the tables for: Downtime Reasons for Machines Centers / Equipment
Q&A – 5 minutes
USLE
Definition
USLE Today, By Hour, Yesterday, By Month, By Year and Historical Pages
USLE Waterfall Page
Counts
Case Counts Today, Yesterday pages
Cumulative Case Counts, Flavor Counts Page
Cases and Packs
Machines Centers
Line Layout page and color code for the machines status
Machine Center Efficiency, Average Maximum Speed, Down Time, MTBF, MTTR
Machine Centers Status and Speed Trend Pages
Machine Centers Historical Data Page

4. LIS Setup & Data Entry
1. Set up and Data Entry
Overview
Plant KPIs

5. Plant Configuration

6. Line Configuration
USLE H&L
Set up for
Color Coding

7. Plant Configuration

8. Machines Speed Configuration
Setting up Filler
Speed is critical
for USLE, etc
Setting up other
Machines Max Speed
is important
for Speed V-Graph and
Line Speed balance

9. Production Schedule Setup

10. Line Main Page

11. Supervisor Screen It is important for all the KPIs to set up correctly
the Line Schedule

12. Supervisor Screen

13. Supervisor Screen

14. Planned Downtime Page

15. Planned Downtime Entry
TBD
Conveyors repairs,
General maintenance
It is “outside” cleaning:
Conveyors
Cleaning after Repairs
The PB will reset
automatically one
minute after filler
restart s
It is important for OEE and
Planned DT Statistics to
hit the PB each time there is
an event

16. QUESTIONS?
Return

17. USLE Unconstrained System Line Efficiency (USLE)
A comparison of the actual number of cases produced during production line time, to the theoretical number of cases that could have been produced without any constraints (based on filler rated speed).

18. Line Main Page

19. USLE Today
USLE
Main Display

20. USLE Today

21. USLE By Hour
Among the most
Popular screens

22. USLE By Hour
Among the most
Popular screens

23. USLE by Hour Trend The Trend is for the Day, First, Second and
Third Shift

24. USLE Today

25. USLE Yesterday

26. USLE Today

27. USLE Historical Chose the interval and will display a table with
Per Day, Shift, First Hour
And average USLE

28. USLE Today

29. USLE by Month USLE High and Low limits Number of Days and
Average USLE for month

30. USLE Today

31. USLE by Year

32. USLE Waterfall

33. USLE Waterfall
TBD

34. QUESTIONS?
Return

35. Counts

36. Counts Today
Counts
Main Display

37. Counts Today

38. Counts by Hour 1

39. Counts by Hour 1

40. Counts Cumulative by Hour1
“Are we winning?”
Cumulative Cases
Produced vs Expected

41. Flavor Counts

42. Flavors Counter

43. Pack Counts

44. Pack Counts Pop-Up

45. QUESTIONS?
Return

46. Machine Centers Machines Centers & Equipment Machine Centers
Machine Center: Filler, Packer, Palletizer, etc.
Equipment: is defined as components of machine centers, for the Filler Machine Center the Equipment can be: Rinser, Capper, etc.
Machine Centers
Machine Efficiency = (Availability – Down Time) / Availability
Availability = Machine is not in Lack and not on Backup (during Production Time)
Down Time = Machine was stopped for internal reasons (something happened to the machine other than Lack or Backup)
Minor Stops = Machine was stopped for Internal Reasons for < 10 Minutes
Break Downs = Machine was stopped for Internal Reasons for => 10 Minutes
Average Maximum Speed = Average Set up Speed for the machine
MTBF = Mean Time Between Failures = Machine Running Time / Frequency Down
MTTR = Mean Time to Repair = Machine Down Time / Frequency Down

47. Line Main Page

48. Line Layout
Machine Status
Color Code
Machine
KPIs

49. Line Layout

50. Filler Today Relevant KPIs Accepted by Industry Overview before
And after the Filler

51. Filler Today

52. Filler Speed Trend Adjust Trend Duration Will display: Real time speed
Average Max Speed
Reason for Machine Stop

53. Filler Today

54. Filler Historical

55. Filler Today

56. Filler Status
Machine was stopped
Because of Motor Stop

57. Configure Downtime Reasons Page

58. Add Machines Downtime reasons
For Break Downs
the selection of the
Reason is a must
Adding and removing
Reasons is an easy process
and will be done by plants

59. Add Machines Downtime reasons

60. Add Machines Downtime reasons
For Break Downs
the selection of the
Equipment is a must
Adding and removing
Equipment is an easy process
and will be done by plants

61. Machine Status Page

62. Historical Machine Status
Filler is in back up
and Filtec 1 is penalized
Filler is in lack
and Depal 1 is penalized

63. Line Main Page

64. Machines Speed – V Graph
Real Time
Speed
V - Graph

65. Machines Speed Configuration
Setting up Filler
Speed is critical
for USLE, etc
Setting up other
Machines Max Speed
is important
for Speed V-Graph and
Line Speed balance

66. Machines Speed – V Graph
Real Time
Speed
V - Graph

67. The End
QUESTIONS?
Return