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Wireless Controlled PowerStrip
Shubham Pahadia Austin Chu Doni Tampubolon Team 4
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Goals and Benefits Figure 1: Overall Project Provide user with the ability to manage power status of outlets through a central hub Modernize the ability of power tracking and consumption Very low power consumption means low electricity cost: 0.12c per day cost User Friendly installation method
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Features Smartphone application to allow hub control for easy manipulation and observation Compact Design Internal Switch Relay to control power to end load Power Sensor Suite for all outlets to record power consumption Low Power Usage Large Memory Storage
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System Overview Figure 2: High Level Block Diagram
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Figure 3: High Level Block Diagram (Detailed)
System Overview Figure 3: High Level Block Diagram (Detailed) Power Unit Outlet Unit + Sensor Suite Control Unit
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Smartphone Application Design
Power Status Radio Buttons to turn outlets on and off PickerView to decide which set of data you wish to see Textbox to illustrate data being sent and receive data TabView Controller for controlling individual Outlets Figure 4: Smartphone Interface
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Bluetooth Connection Module: AdaFruit Bluefruit LE SPI Friend (BLE)
Figure 5: Smartphone-Bluetooth Interface Module: AdaFruit Bluefruit LE SPI Friend (BLE) Low Power Consumption: runs on 3.3V and mA (max) => 41.5 mW Distance up to 5 meters Transmits character data from Smartphone to MCU Lower Power Usage compared to Wi-Fi Unit
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MCU Control Figure 6: MCU Control Flowchart
Reads and sends SPI data from and to SD Card and Bluetooth Sends Digital Signal to Relays Receives Analog Signals from Sensor Suite Low Power Consumption: runs on 3.3V and 4.16mA (max) => mW Figure 6: MCU Control Flowchart
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Sensor Suite Voltage Sensor: ZMPT101B
Low Power Consumption: runs on 5V and 2mA (max) => 10 mW Senses up to 120V AC Current Sensor: ACS726 Low Power Consumption: runs on 3.3V and 14mA (max) => 46.5 mW Senses up to 20A
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Relay System Power Supply from Regulator
Figure 7: Relay Design Power Supply from Regulator Controlled through Digital High and Low from MCU Outlet Connection was through the Normally Closed Connection
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Rectifier Design Used Variac to send AC Voltage
High Capacitors yielded a smaller ripple Successfully outputted a constant DC output using Rectifier Design through connection with an Outlet Figure 8: Rectifier Design
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Flyback Design Figure 9: Flyback Design Initially planned on using PWM to control switching frequency Moved to DC-DC controller due to isolation issues Converted from 160Vdc to 5Vdc with plus- minus .8V Bootstrap circuit provided initial power Small design and cost effective vs other converters
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Linear Regulator Needed a 3.3V DC Supply to various components while flyback only provided 5V output Regulated an output for safety in order to not break our sensitive units Figure 10: Regulator Design
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Conclusion Completed each individual component
Had difficulties integrating the power supply to the entire project Completed our initial goal of a wirelessly controlled relay extension cord for smart home purposes
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Learning Experience Challenging but rewarding experience when we had individual components work Managed to get a better understanding of the design process, teamwork and communication skills Developed new skills in programming, circuit design, power systems, and engineering practices
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Future Hardware Development
Integrate Power Supply System with Device Components Increase number of outlet outputs Improve on Flyback Design to utilize a PWM instead of controller for lower power usage Improve Soldering and Manufacturing
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Future Software Development
Implement a log-in feature for smartphone application for security purposes Implement encryption on data for security purposes Improve GUI for creating a more polished product Implement a greater variety in the data stored and displayed
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SWOT Analysis Strengths: Weakness: Threats: Opportunities:
Cost effective Space Efficient Low Power Consumption Weakness: Inherent Safety Issues AC-DC Converter implementation Threats: Prior Integration in new homes Niche Market Susceptible to Security Breakthroughs Opportunities: Power Management Software Expansion Need for smartHome purposes
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Thank You and Acknowledgements
Special Thanks to Jackson Lenz for assisting us throughout the entire process Thanks to Machine Shop for PCB and Housing construction Thanks to Peers for their reviews and assistance throughout the project Thanks to TAs for their guidance on various questions and safety Thanks to professors for teaching proper engineering practices and the learning opportunity Thanks to our audience for letting us share our experience and journey through our capstone project as undergraduate students at U of I
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