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June 13,2016 Kevin Werely Regional Sales Director
The Density Debate: Adoption of Active Rear Door Heat Exchangers Is Rising June 13,2016 Kevin Werely Regional Sales Director
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What We’ll Cover Today Review of ChilledDoor Solution
ChilledDoor Use Case Examples ChilledDoor Solution Example ChilledDoor Advantages Question and Answers
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How It Works Motivair ChilledDoor
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Cools up to 75kw per rack
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Model options Cools up to 75kw per rack Motivair ChilledDoor Model
Minimum Rack Size Max. Available Airflow (CFM) Design Cooling Capacity (kW) Calculated Cooling Capacity at Max CFM (kW) ADB AWB GPM (Max) Inlet Water Temp Depth M8 42U 600MM 3500 29 35.0 106.5 68.7 23 55 13.26 M12 45 50.1 115.7 70.3 M12-SP 62.8 124.7 72.3 M14 5500 65 69.9 112.4 69.8 16.8 G2 48U 750MM 70 81.6 115.2 69.7 M16 7500 75 84.7 106.6 67.7 18.8 Calculated at 35% RH and 75F Room Temp Cools up to 75kw per rack
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Control Logic – Temperature or Pressure
Server outlet air temperature Probes monitor Server air temperature on coil Leaving air temperature Room temperature Leaving water temperature Entering water temperature Server rack differential pressure
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CFD Baseline
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Remote Monitoring Optional Communication Cards Modbus BACnet IP
BACnet MS/TP SNMP
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Inherent Redundancy Hot Swappable Fans A/B Power Supply
PLC Bypass Fans/Valve -100% Default Other doors pick up the difference A/B Power Supply Rack PDU Dedicated Power Audible & Visual Alarms Leak Prevention System 2-Way Valve Isolation Check Valve Leak Detection Tape/Sensor 100% Fan Default CFD Example (10 Doors Fail) * Steady State Result Shown*
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Rack Compatibility and Footprint
Interface frame is utilized to hang the door on any standard rack. Total depth added 13.26” – 18.8”
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Coolant Distribution Unit
Motivair ChilledDoor Accessory
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CDU Overview Required when: Simple Installation:
Current infrastructure cannot ensure minimum water temp remains above the dew point Chilled water source is not dedicated to the data center Simple Installation: - No hard piping needed - Under floor manifold - 2.5” Victaulic hose for quick connection of CDU and manifold
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CDU Features Redundant pumps and VFD’s included
Local and remote monitoring via PLC Dew point sensor Leak detection monitoring Brazed plate heat exchanger
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Coolant distribution unit Installation
2.5’’ flex hoses with victaulic ends to connect CDU Manifold Includes: Pre installed 2-way valves drip pan isolation valves pressure testing 6, 12, 16 port options
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CDU Portfolio
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Motivair Chiller Options
Air Cooled Capacities Ranging From 2kW to 300kW Free Cooling Capacities Ranging From 24kW to 300kW Heat Recovery Capacities Ranging From 30kW to 500kW
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Motivair Free Cooling Hours (65F LWT / 75F EWT)
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Typical Piping Layout
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References and Use Case Examples
Motivair ChilledDoor
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A Few ChilledDoor Users
High Frequency Trader (Hundreds Installed)- TX and IL Canadian Telecommunications Providers Intelligence Agencies DOD - Institute For Defense Analysis - NJ NOAA - MA Indiana University Pacific Northwest National Labs Air Force (Wright-Patterson) eBay Inc. (Hundreds Installed) LinkedIn (500 Doors)- OR Raytheon - AZ Lockheed Martin – NJ Intel Nvidia
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“We are pushing 50kW a rack,” said Richard Donaldson, the Director of Infrastructure Management and operations at eBay.
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LinkedIn Hyperscale Data Center
“We took our data center through a transformation,” Yuval Bachar, LinkedIn’s principal engineer of global infrastructure architecture and strategy, said. Designed for simple scalability They can go from running on tens of thousands of servers to running hundreds of thousands of servers. Just below 18kW per cabinet currently 32kW rack potential Key factors: Server, power, and space costs associated with leased data center space Why ChilledDoor “The decision to use a high-density design was made after a detailed analysis of server, power, and space costs. It turned out high density was the most optimal route for LinkedIn,” Yuval Bachar, LinkedIn’s principal engineer of global infrastructure architecture and strategy, said.
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Site Photo
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Solution Example Motivair ChilledDoor
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Example for maximizing power and space
9kW Per Rack Existing 20kW Rack Potential Model M8 110W Estimated Power Draw 130% Headroom For Future IT 2 230V/1Ph/50A No additional changes required
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ChilledDoor vs. CRAH vs. InRow
TCO Comparison ChilledDoor vs. CRAH vs. InRow
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CapEx Projections 500 racks @ 20kw
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CapEx Projections
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OpEx Projections 500 racks @ 20kw Cost per kwh $0.1216
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OpEx Projections Based on $0.1216 Per kWh
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TCO Projections Based on 500 Racks @20kW
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ChilledDoor Advantages Summary
Removes 100% of the heat OpEx savings vs. traditional methods More rack space Maximize headroom for future IT Remove 100% of CRAH units No low load requirements 100% sensible heat Simple maintenance
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Thank You
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