1. FRCSW Cold Spray Applications Presented by Conrad Macy 8-3-2016

2. FRCSW Laboratory Cold Spray System

3. FRCSW Production Work Cell (installed June 2015)

4. FRCSW Cold Spray Applications
F/A-18E/F/G AMAD gearbox housing
Hydraulic Pad Surface (fretting damage) #1 #2 #3 #4

5. Flight Hours on restored AMAD housings

6. AMAD Internal Gear Damage Housing Restoration using Cold Spray

7. Legacy AMAD PTS Snout Fretting Restoration
Surface restoration using AlTrans powder to replace flame spray applied Metco P for improved adhesion & machinability on Hornet AMAD PTS Snout

8. F/A-18 Radar Rack dimensional restoration
As received
After painting

9. F/A-18E/F/G AMAD Hydraulic Gear Shaft seal surface restoration
Damaged seal surface
Restored seal surface post finish grind
Cold sprayed seal surface

10. Super Hornet Brake Carrier Restoration
Corrosion Damaged
Post Spray
Post Final Machining

11. Cold Spray Restoration of the F/A-18 GCU Rotor Journals

12. E2 Rotor Dome Gearbox restoration
Large Bore Stepped Surfaces restored using Al-Trans powder as a bond coat and Ni-Trans as a finish surface hard coat