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Status of studies on FCC magnet circuit architecture and protection
Marco Prioli CERN, TE-MPE FOR
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Magnets parameters All numbers in this presentations are obtained for the following magnet versions Load line margin Bnom [kA] Differential inductance (2 apertures) [mH] Stored Inom (2 apertures) [MJ] Cos-theta v22b 14% 11.23 566 38 Block coil v20ar 10.99 571 36 Common coil v1h2_1ac1 16.80 287 43 Canted cos-theta 18 254 44 Cos-theta v22b Block coil v20ar Common coil v1h2_1ac1 Canted cos-theta
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Timeline 2 presentations about circuit protection t
April 2016 FCC week November 2016 ECC WP5 review May 2017 t 2 presentations about circuit protection M. Prioli, “Concepts for magnet circuit powering and protection” (Link) A. Verweij, “Comparison of magnet designs from a circuit protection point of view” (Link)
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1 - FCC vs LHC powering layout
In order to reduce the circuit inductance, the half arc of the FCC is subdivided in two powering sectors (PS) The total number of power converters (PC) is doubled LHC FCC PC 1 PC 2 PS 1 PS 2 HalfArc 1 8km PC 1 PS 1 Sector 1 3km Description LHC PS FCC PS FCC MiniArc Units Powering sector (PS) length 3000 4000 3200 [m] Number of PS in the accelerator 8 16 4 - Filling factor 74% 77% Number of dipole magnets per PS 154 215 172 Inductance per PS 15 272 218 [H] Stored energy per PS 1 10 [GJ] 20 PS in total
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1 - Powering layout options
B C D Option τdischarge Energy EE position Circuit complexity A B C D E Example for N=5 E
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1 - FCC vs LHC ramp-up Maximum power to ramp-up dipole magnets in the whole accelerator Independent of the circuit layout MiniArcs included Losses and inefficiency non included ~280 MW ~240 MW 14 MW
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1 - Distribution of maximum power flows
tramp = 20 min constant voltage tramp = 20 min constant voltage + constant power Ramp-up of FCC block coil magnets only, MiniArcs included, net power (no losses and inefficiency)
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1 - Conclusions Possible directions for the layout of dipole circuits have been identified for the FCC Subdivision of a 4 km long half-arc in several dipole circuits seems the most feasible solution for proper circuit protection within the required constraints, while at the same time having all converters and EE systems at the access points (using a SC link). With the subdivision, the ramp-up is not challenging. Trade-off: Peak power Ramp-up time (Machine availability) Decrease the power peak while preserving the same ramp-up time is possible
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2 - Are there hard limits for the magnet design?
A string of magnets can always be protected, for any magnet design and given constraints (voltage withstand level, tcirc, …), by adapting the number of circuits, so by subdividing a powering sector in multiple circuits. Example for N=5 Magnet powering, trade off: Number of circuits Converter voltage rating (VPC) Ramp time (tramp) Circuit protection, trade off: Number of circuits tcirc (busbar & diode size & quench prop.) VFPA,max
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2 - Assuming 2x larger stored energy with same current
cable circuit ramp time nr of EE systems (NEE) VFPA,max Magnet protection LM 2x larger MIIts larger VQ,max Thot More copper in cable Circuit powering Lcirc 2x larger VPC PPC Awarm-leads equal Acurrent-leads Circuit protection Ecirc 2x larger tcirc Abusbar 2x larger Qdiode EE switch equal EE dump Increase nr of circuits or number of EE systems High priority: Minimize stored energy
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2x higher current rating
2 - Assuming 2x larger cable (half number of turns) with same stored energy Magnet protection LM 4x smaller MIIts 4x larger VQ,max smaller Thot equal Same: circuit ramp time nr of EE systems (NEE) VFPA,max Circuit powering Inom 2x larger Lcirc 4x smaller VPC 2x smaller PPC equal Awarm-leads larger Acurrent-leads Circuit protection Ecirc equal tcirc 2x smaller Abusbar 2x larger Qdiode EE switch 2x higher current rating EE dump Not obvious what is preferable: Low-Inom & High-LM versus High-Inom & Low-LM
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2 – Conclusion: how to reduce circuit complexity
Magnet designers should try to minimize the stored energy. Cos- and block designs have clear advantages as compared to the common-coil design. High voltage withstand levels of the circuits and all its components are needed to reduce the number of circuits. High-current low-inductance magnets are favourable in terms of quench voltage and number of circuits, which seem to outweigh the drawbacks I suggest to design several cos- and block dipoles with the usual EuroCirCol requirements, but with Inom=15-25 kA. The possibility of independent powering of the dipole apertures, each in series with a RQD/F circuit, should be explored from optics point-of-view. This might significantly reduce the number of busbars, power converters, DFB’s, and current leads.
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Timeline April 2016 FCC week November 2016 ECC WP5 review May 2017 t 1 presentation about circuit protection and magnet protection (CLIQ) M. Prioli, “Circuit protection aspects, CLIQ simulations and STEAM” (Link)
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3 - Outlook for circuit and quench simulations
Lfilt PC Rfilt Cfilt REE M1 M2 M27 M54 M53 M28 Mn CLIQ Example: magnets powered with Ncircuits per PS = 4 To understand if this proposal is feasible, circuit simulations are needed Quenching magnet CLIQ protection system Lumped element model of the other magnets in the chain Other components (e.g. Power Converter (PC), nonlinear switches) … Quench protection system, controller of Power Converter CLIQ introduces a coupling between circuit and quench simulations
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3 - Field-circuit coupling
Circuit model Cadence PSpice Lfilt PC Rfilt Cfilt REE M1 M2 M18 M36 M35 M19 Mn CCLIQ M L1 ΔU1 R1 L2 ΔU2 R2 φ, R 2D Electro-thermal Field model I
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3 - First CLIQ co-simulation Cos-theta v22b
CCLIQ=20 mF, UCLIQ=2 kV − − + + − − + + Current [A] and resistance [Ω] evolution Coupling losses [W/m3]
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3 - First CLIQ co-simulation Cos-theta v22b
CCLIQ=20 mF, UCLIQ=2 kV Hot-spot 312 K Peak voltage to 120ms Temperature [K] Voltage to ground [V]
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3 - Conclusion A new tool for circuit and quench protection simulations First fully consistent CLIQ simulations Flexibility enables study of complex circuits/magnets without additional effort
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Timeline April 2016 FCC week November 2016 ECC WP5 review May 2017 t 1 poster with the study of different CLIQ configurations to reduce the voltage to ground after a quench M. Prioli, “Strategies to reduce the voltage to ground in the FCC main dipole circuits” (Link)
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4 - Validation of co-simulation
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4 - Results of co-simulation
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4 - Conclusion Co-simulation has proven to be an effective approach for the study of the CLIQ protection system from the circuit and magnet points of view. Co-simulation of LEDET and PSpice was validated against LEDET monolithic simulation. The multi-CLIQ strategy is a promising option for the quench protection of the FCC block-coil dipole.
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Proposal for next activities
Circuit protection Engage other actors in the circuit layout study PCs point of view (Benjamin Todd, Valerie Montabonnet ?) Availability point of view (Andrea ?) Infrastructure and operation point of view (Volker Mertens ?) Quadrupole powering (Daniel Schoerling ?) Magnet protection Crosscheck of the tools (COMSOL vs. LEDET) Multi-CLIQ simulations for all magnet designs Circuit and magnet protection Co-simulation of the full FCC circuit with CLIQ
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Circuits layouts for Cos-theta 14% LL
N. of circuits per PS 1 2 3 4 6 8 N. of circuits in long arcs 16 32 48 64 96 128 Magnets per circuit 215 108 72 54 36 27 Inductance per circuit [H] 122 61 41 30 20 15 Stored energy per circuit [GJ] (<1.6) (>3) 8.1 4.1 2.7 2.0 1.4 1.0 Ramp time [min] VPC [V] (<500) (>1000) 1139 570 380 285 190 142 VFPA,max [kV] VFPA,max,fault [kV] 3.3 2.6 2.4 2.3 2.2 τcirc [s] (<150) (>250) 684 342 228 171 114 85 MIITS [A2s]*109 (<10) (>20) 43 22 14 10 7 5 Abusbar [mm2], ΔT=300K 550 390 320 270 220
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Circuits layouts for Block coil 14% LL
N. of circuits per PS 1 2 3 4 6 8 N. of circuits in long arcs 16 32 48 64 96 128 Magnets per circuit 215 108 72 54 36 27 Inductance per circuit [H] 123 61 41 31 20 15 Stored energy per circuit [GJ] (<1.6) (>3) 7.8 3.9 2.6 1.9 1.3 1.0 Ramp time [min] VPC [V] (<500) (>1000) 1124 562 375 281 187 141 VFPA,max [kV] VFPA,max,fault [kV] 3.3 2.4 2.3 2.2 τcirc [s] (<150) (>250) 674 337 225 169 112 84 MIITS [A2s]*109 (<10) (>20) 14 10 7 5 Abusbar [mm2], ΔT=300K 540 380 310 270 220 190
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Circuits layouts for Common c. 14% LL
N. of circuits per PS 1 2 3 4 6 8 N. of circuits in long arcs 16 32 48 64 96 128 Magnets per circuit 215 108 72 54 36 27 Inductance per circuit [H] 62 31 21 15 10 Stored energy per circuit [GJ] (<1.6) (>3) 9.2 4.6 3.1 2.3 1.5 1.1 Ramp time [min] 20 VPC [V] (<500) (>1000) 863 432 288 216 144 VFPA,max [kV] 1.0 VFPA,max,fault [kV] 3.3 2.6 2.4 2.2 τcirc [s] (<150) (>250) 518 259 173 130 86 65 MIITS [A2s]*109 (<10) (>20) 73 37 24 18 12 9 Abusbar [mm2], ΔT=300K 720 510 410 360 290 250
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Circuits layouts for CCT 14% LL
N. of circuits per PS 1 2 3 4 6 8 N. of circuits in long arcs 16 32 48 64 96 128 Magnets per circuit 215 108 72 54 36 27 Inductance per circuit [H] 55 18 14 9 7 Stored energy per circuit [GJ] (<1.6) (>3) 9.6 4.8 3.2 2.4 1.6 1.2 Ramp time [min] 20 VPC [V] (<500) (>1000) 819 409 273 205 136 102 VFPA,max [kV] 1.0 VFPA,max,fault [kV] 3.3 2.6 2.3 2.2 τcirc [s] (<150) (>250) 491 246 164 123 82 61 MIITS [A2s]*109 (<10) (>20) 80 40 13 10 Abusbar [mm2], ΔT=300K 750 530 430 370 300 260
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1 - Ramp-up of FCC Block coil circuit
Considered case: constant voltage 4 circuits in the 4 km powering sector 54 magnets per circuit Lcircuit = 31 H Pcircuit, max = 3 MW Constant voltage 9 A/s
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1 - Distribution of maximum power flows
25 MW 22.5 MW Ramp-up of FCC block coil magnets only, MiniArcs included, net power (no losses and inefficiency)
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1 - Ramp-up of FCC Block coil circuit
Considered case: constant voltage + constant power 4 circuits in the 4 km powering sector 54 magnets per circuit Lcircuit = 31 H Pcircuit, max = 1.6 MW 47% reduction Constant voltage Constant power 20 A/s
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1 - Distribution of maximum power flows
13 MW 11.7 MW Ramp-up of FCC block coil magnets only, MiniArcs included, net power (no losses and inefficiency)
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