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Organics Processing Technologies and Infrastructure Case Study
Tracie Onstad Bills Northern California Director Sustainable Materials Management California Resource Recovery Association August 9, 2016
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Study Location Reno Truckee Lake Tahoe Auburn Sacramento
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Feasibility Study Waste Characterization Modeling Site Location
Constraints and Criteria Permitting Requirements and Regulations Organics Processing Technologies Feedstock and Product Markets Cost Model Recommendations Organics Management Plan
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Material Composition Needs Steps: Business List SIC Codes
2008 CalRecycle Waste Characterization Business Sector Data Steps: Applied material densities from CalRecycle characterization Estimated quantities for each material category Scaled totals with actual annual tonnage Visuals at Transfer Station – routes – explain the three sections and how it would equate to businesses Explain how the information was tallied
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Business Sector Material Category Data
Visuals at Transfer Station – routes – explain the three sections and how it would equate to businesses Explain how the information was tallied
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Data Conversion Visuals at Transfer Station – routes – explain the three sections and how it would equate to businesses Explain how the information was tallied
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Estimated Tonnage Visuals at Transfer Station – routes – explain the three sections and how it would equate to businesses Explain how the information was tallied
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Final Numbers Visuals at Transfer Station – routes – explain the three sections and how it would equate to businesses Explain how the information was tallied
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Siting Matrix Identified list of potential sites
Evaluated the sites for suitability for organics processing Filtered out unacceptable sites Developed a short list of sites to conduct visits Developed a pro/con matrix of short-listed sites Prepared findings and recommendations of the preferred sites
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Technology Matrix Composting
Windrow Composting (i.e., turned windrows) Aerated Static Pile (ASP) Composting Aerobic In-Vessel Composting Digestion Dry Anaerobic Digestion Wet Anaerobic Digestion Mechanical/Thermal Treatment Autoclave Masher/Dryer Technology Matrix
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Projections Material Flow Control and Contractual Obligations Waste Flow Projections Operations and Capacity Organics Projections Recycling Laws, Regulations and Program Changes
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Tonnage Projections
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Potential Feedstock Generators
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Potential Markets
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Cost Model Financial Data and Background Info
Organics Processing Technologies Hauling / Processing Scenarios A cost model was developed to provide a comprehensive analysis of the financial requirements for each scenario analyzed. Visuals at Transfer Station – routes – explain the three sections and how it would equate to businesses Explain how the information was tallied
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Base Assumptions Total food waste available: 6,000 (tpy)
Capture rate: 50% Total food waste collected: 3,000 tpy Days collected per year: 260 days/year 300 Pounds per customer per pick-up: Capital cost financing: 5% interest rate, 20 years, 5% cost of capital to finance Contractor overhead: 10% Contingency: 15% Base Assumptions
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Recycling Technical Assistance
Collection Yellow Bag Bin Collection Processing Compost (Windrow/Aerated Static Pile/In-Vessel) Direct Haul to Composter Anaerobic Digestion (Dry/Wet) Autoclave SAFE Recycling Technical Assistance
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Estimated Capital Costs
Windrow Composting ($1,277,000) Aerated Static Pile ($1,336,000) In-Vessel Composting ($2,250,000) Autoclave ($5,300,000) SAFE ($5,580,000) Dry/Wet Anaerobic Digestion ($6,137,000 -$7,001,000) Estimated Capital Costs
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Estimated Operations & Maintenance Costs
In-Vessel Composting ($308,280) Windrow Composting ($487,000) Aerated Static Pile ($508,000) Autoclave $710,000) SAFE ($772,000) Dry/Wet Anaerobic Digestion ($969,000 - $923,000) Estimated Operations & Maintenance Costs
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Estimated Collection & Hauling Costs
In-Vessel Composting - $951,280 ($206) Donovan Haul - $1,046,000 ($227) Windrow Composting -$1,151,000 ($249) Aerated Static Pile -$1,130,000 ($245) Full Circle - $1,195,000 ($259) Autoclave - $1,353,000 ($293) SAFE - $1,359,000 ($294) Dry/Wet Anaerobic Digestion – $1,572,000 - $1,518,000 ($341-$329) Estimated Collection & Hauling Costs
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Technology Scores
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Technology / Site Score
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Conclusion An estimated 6,000 tons of organic is generated
A growth rate of 2% per year over 20 years was established for all incoming tonnage Based on the scoring and weighting criteria established for the project, the autoclave, and windrow and aerated static pile composting technologies ranked the highest. Capital costs range: $1.3 - $6.1 million Long Term: Eastern Regional MRF-Upper Area site ranked highest Short-term: R.T. Donovan site for transporting organic materials
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Thank You! Tracie Onstad Bills SCS Engineers (925) 426-0080 tbills@scsengineers.com
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