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GROUP PROFILE Dynamic Innovative Preferred Supplier Preferred Employer
Profitable June 2015 Q1FY 14 –June Ver.T
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GROUP OVERVIEW Our JV/Collaboration with Global Leaders
Primarily Automotive Industry Founded in 1958 by Late Shri. S.L Minda UZAVTOSONOAT Spark Minda Employees – 15,800 People & Growing Group Annual Turnover: INR 3500 Cr./ USD 585 Mn. (FY ) Our JV/Collaboration with Global Leaders
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Our Product Lines Safety, Security & Restraint Systems
Driver Information & Telematics Systems Interior Systems Aftermarket Electronic & Mechanical Security Systems, E- Bike Controllers, Immobilizers, Latches, Striker, Door Handles, Electronic Body Controllers, Start Systems, Power Closure Systems, Fuel Lid Actuator, RCDL,ESCL, PEPS, Hood ,Tail Gate, Seat Latch, Hinges, LED Soft Touch, Camera Modules All Group Products under Safety, Security & Restraint Systems , Driver Information & Telematics Systems, Interior Systems Injection Molding, 2K Molding Process : Kinematic Component & Premium Surfaces, Garnish & Trims, Dashboard, Consoles, Parcel Shelf, Air Vent, Air Duct, Ash Tray, Arm Rests, Cup Holder Glove Box , 5th Door Application, Truck Oil Housing, Cylinder Head Covers, Rear Sheet Structure, Coupling, Transmission, Coolant Tanks, Interior Steering, Tool Production Instrument Cluster, Dashboard Assemblies, Digital Clocks, Tank Units & Gauges, Chime Bells & Relays, Speed Sensors, Temperature Sensors, Position Sensors, Pressure Sensors, WIF Sensors Four Wheelers : Gear Shift Locks, Wiper Blades, Auto Rollup Relays Filters (Tractors) Wiring Harness, Coupler & Terminals, Relay & Junction Box, Steering Roll Connector Keys (Mechanical & Electronics), Key Duplicating Machines Two Wheelers: Wheel Locks, Helmet Locks, Control Cables, CDI, Regulators, Rectifiers, Ignition Coil, Igniters, Relays, Filters Die Casting Al – HPDC,GDC,LPDC Zn – Hot Chamber
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Our Group Companies Minda Management Services Ltd. Group Corporate
Minda Corporation Ltd. Safety, Security & Restraint Systems Minda VAST Access Systems Pvt. Ltd. Safety, Security & Restraint Systems Minda Silca Engineering Ltd. Keys & Key Duplicating Machines Minda Stoneridge Instruments Ltd. Driver Information & Telematics Systems, Sensors Minda Furukawa Electric Pvt. Ltd. Wiring Harness & Connective Systems Minda SAI Ltd. Wiring Harness & Connective Systems Minda KTSN Plastic Solutions GmbH. Plastic Interiors, Tooling PT Minda Automotive Indonesia. All Group Products for ASEAN Market Minda Vietnam Automotive Company Ltd. All Group Products for ASEAN Market Minda Management Services Ltd. Design & Marketing Office in Japan UZ Minda LLC All Group Products for Uzbekistan Market Minda Automotive Solutions Ltd. Aftermarket Minda Autoelektrik Limited Starter Motor & Alternator
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Group Organization Structure
Ashok Minda Group CEO & Chairman Group Chief Business Excellence Officer Anil Kumar Maheshwari Minda Corporation : Security Division - CEO Sudhir Kashyap Minda Autoelektrik Limited – Ex. Director – Guruprit Singh Group Chief Finance Officer D C Sharma Minda Corporation : Die Casting Div. - President Ashim Vohra Minda VAST Access Systems President – Himanshu Jain Group Chief Technology Officer Hardeep Singh Arora Minda Silca Engineering - CEO Pramode Parasramka Minda Corporation : Security Division PT Minda Automotive Indonesia Minda Vietnam Automotive Co. Ltd – President –Sandeep Aggarwal Group Chief Human Resource Officer Lalitendu Samanta Minda SAI - CEO Sanjeev Saxena Group Chief Strategy Officer Manoj Mishra Minda Stoneridge Instruments - CEO Naresh Kumar Modi Group Chief Marketing Officer N K Taneja Minda Furukawa Electric Neeraj Sharma – President M Hasegawa – Joint President Minda Automotive Solutions – CEO Sanjay Bhagat Group Chief Information Officer Sanjiv Kumar Jain Group Chief Materials Officer Vijay Raman Minda KTSN Plastic Solutions - CEO Vinayak Hegde Group Chief ER Officer Kalyan Pawar Spark Minda Technical Centre CEO –Suresh D GROUP CORPORATE BUSINESS GROUPS
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GLOBAL FOOTPRINT Existing Plant Upcoming Plant Uzbekistan: 1 Plant
Germany: 1Plant Czech Republic: Poland: 1 Plant Zibo, China: 1 Plant USA: Local Representative & Warehouse Minneapolis Japan: Design Office Boston Vietnam: 1 Plant Indonesia: 1 Plant MEXICO 1 Plant India : 29 plants Existing Plant Upcoming Plant
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Our Presence - Domestic
Haridwar (1) Gurgaon(1) Delhi NCR (11) Pantnagar (3) Pithampur (1) Aurangabad (1) Mumbai (1) Plant/Unit SMIT Tech Center Group Corporate Pune (6) Chennai (6)
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CORE VALUES CORE PURPOSE MISSION VISION
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‘To be a Dynamic, Innovative and Profitable Global Automotive Organization for emerging as the Preferred Supplier and Employer, to Create Value for all Stakeholders.’ VISION ‘Our mission is to be an automotive System Solution provider and Build a Brand recognized by vehicle manufacturers progressively all over the world, as an organization providing products and systems Unparalleled in Quality and Price.’ VISION MISSION
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Our Focus for Future Global Presence Technology System Integration Business Excellence
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5.1 Customer Satisfaction (55)
Minda Business Excellence Model Leadership (150) 1.1 Leadership Focus (75) 1.2 Empowerment (75) 4. Quality, Cost delivery, Safety and Morale (225) 4.1 Quality and cost improvement (60) 4.2 Cost and Productivity Improvement (50) 4.3 Delivery and Service Improvement (50) 4.4 Safety and Environment (20) 4.5 Morale – Training, Housekeeping, Use of Teams, Kaizen & ESS (45) 2. Manufacturing Strategies & System Integration 2.1 Manufacturing vision and strategy (50) 2.2 Innovation in Product Design Development and Market Service (75) 2.3 Pertaining with Suppliers/ Customers (50) 2.4 Manufacturing Information and Processes (250) 3. Non Manufacturing Support (100) Leadership-150 Mfg. Strategies-425 Non Mfg Support-100 QCDSM-225 Business Result-100 Total-1000 5. Business Result (100) 5.1 Customer Satisfaction (55) 5.2 Profitability (45)
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Performance Leadership
Leadership Development Model Thought Leadership Entrepreneurship Strategic Thinking Performance Leadership Values People Leadership Business Acumen Enabling Change Passion & Execution Employee Empowerment
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Business Units (India)
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Minda Corporation Ltd Plant Locations : Noida, Pune, Aurangabad, Pantnagar Minda Stoneridge Instruments Ltd Plant Locations : Pune, Chennai. Minda Silca Engineering Ltd Plant Locations : G.Noida Minda VAST Access Systems Pvt. Ltd Plant Locations : Pune, Manesar Minda Furukawa Electric Pvt. Ltd Plant Locations : Bawal , Chennai, Noida, New Delhi Minda SAI Ltd Plant Locations : G.Noida, Mumbai, Chennai, Pithampur, Pune, Haridwar.
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Business Units (Overseas)
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Minda KTSN Plastic Sol. GmbH & Co.KG
Plant Location : Pirna, Germany Minda KTSN Plastic & Tooling Sol. Sp. z.o.o Plant Location : Bydgoszcz, Poland Minda KTSN Plastic Sol. s.r.o Plant Location : Ústí nad Labem , Czech Republic UZ Minda LLC. Plant Location: Navoi, Uzbekistan PT Minda Automotive Indonesia Plant Location : Karwang, Indonesia Minda Vietnam Automotive Co. Ltd Plant Location : VinPhuc, Vietnam
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Corporate Social Responsibility
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Spark Minda, Ashok Minda Group - CSR
Providing support to the organization for social cause _________________ Employability for physically challenged persons COMMUNITY CARE PLANET PEOPLE Health & well being _________________ Safety HEALTH & SAFETY ENVIRONMENT Water Conservation Energy Conservation Protection of trees and natural Resources Pollution and Waste Management Use alternative fuels _________________ Tree plantation SUSTAINANBLE PROFIT
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Minda Corporation Limited
Safety, Security & Restraint Systems
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Snap Shots Minda Corporation Ltd. - Security Division
Safety, Security & Restraint Systems Minda Corporation Ltd. - Security Division Snap Shots 2W / Tractors / Off-road / Backhoe Vehicles Electronic & Mechanical Security Systems & Immobilizers 2370 ISO/TS : 16949, ISO 14001 Noida, Pantnagar ,Pune, Aurangabad Products : Employee : Certification : Plants: Horustech s.r.l, Italy) Collaborator : Turnover : INR 588 Cr / USD 98 Mn (FY )
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Manufacturing Locations in India
NOIDA PANT NAGAR PANT NAGAR NOIDA AURANGABAD PUNE AURANGABAD PUNE
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IGNITION SWITCH CUM STEERING LOCK
Existing Product Range IGNITION SWITCH CUM STEERING LOCK IGNITION SWITCH WITH KEY STEERING LOCK WITH KEY IGNITION LOCK WITH MAGETIC SHUTTER MODULE IGNITION SWITCH CUM STEERING LOCK WITH PROVISION OF ACTUATING CABLE
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Existing Product Range Contd…
HELMET HANGER LOCK SIDE COVER LOCK DICKY LOCK TOOL BOX LOCK FUEL TANK CAP ELECTRONIC PRODUCTS
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Customers - Domestic
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Customers - Exports
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Central Design & Development Centre
NOIDA Software Creo Ansys Catia Delcam Die Edifice Advisors Japanese technical advisors Tie up with premier Indian institutes Japanese IPR advisors Competencies Electronic/Mechatronic system development Dynamic & Kinematic simulations In-house Manufacturing Engg. In-house Tool manufacturing Patenting State of the art validation Lab Manufacturing Units India Manufacturing Units ASEAN Technical Office, TOKYO (Coordinating with Japanese OEM’s) Quick information flow to/from OEM’s Faster response to OEM’s Better understanding of customer
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Minda Management Services, Japan
Rajeev Khanna AVP Sumit Verma Locks & Keysets T. Suganuma San Advisor G. Akimori San Yamazaki San & Hatsuama San support us for new product development & IPR 27
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Product Design & Development Cycle
MOUNTING PANNEL DATA & CONCEPTUAL REQUIREMENT FINITE ELEMENT ANALYSIS (FEA) 3D MODELING RAPID TOOLING VACUUM CAST RAPID PROTOTYPING PART FLOW MOULD FLOW TOOL DESIGN VALIDATION TESTING SUPPLY OF PARTS (SOP) HARD TOOLING DESIGN FREEZE OFF TOOL SAMPLES(OTS)
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Design & Development Process New Concept & Technologies
Data Collection (Bench Mark Samples, Price, Customer Complaints etc.) Patent Search & Study Idea generation Patent Evaluation By Patent Attorney Design Concept Generation Brain Storming for Design Concept DFMEA & Design Improvement Patent Filing Prototype Manufacturing Soft Tool Development Design Modification (If Required) Bench marking (Features, Function, Reliability) Design Validation Testing Manufacturing Tooling Development Process Development Mass Production Sample Submission Validation Testing
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(Electronics & Mechanical)
Engineering Capabilities Product Design (Electronics & Mechanical) Testing & Validation Experienced Electronics Product Design team – Both Hardware & Software Embedded System Designs with vehicle Integration Support Micro Controller platforms - Microchip, ST, Free Scale, Atmel ,NXP Communication Protocols - CAN, K-line, J1587/1708, LIN Advanced electronic design software like PADS being used Circuit Simulation using PSPICE Experienced consultant for RF system design Separate cell for New Technologies & Mechatronic Experienced Mechanical Product Design team Advanced Mechanical design software like Pro/Engineer, Ansys and Catia being used Working closely with premium educational institutions In-house Patent evaluation capability Technical Office in Japan for close interaction with Japanese OEM’s Experienced Japanese Technical & IPR Consultants Rapid Prototyping capability Validation facilities for:- Performance Testing Mechanical Strength Testing Environmental Testing Life/Durability Test Vibration Testing Field simulation capabilities
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Tool Design & Manufacturing Assy Line Manufacturing
Manufacturing Capabilities In-house tool design & manufacturing Capability State of Art machinery & Equipment Tools designed for SMED Standardization of Tool parts Poke Yoke’s applied extensively In house capability for design & development of jigs, fixtures and automated & Semi automated assembly lines with Extensive Poka Yoke EOL testing covering performance & fitment parameters for 100 % inspection Tool Design & Manufacturing Assy Line Manufacturing Key Technology Die Casting JV with Silca Italy State of Art key & Tumbler manufacturing m/c Capability of manufacturing:- Conventional Keys, 2 Track Keys, 4 Track Key, Tibbe Key &Dimple Key Die Casting machines:- Capacity Range 30T – 250T (Hot Chamber) Capacity Range 150T – 530T (Cold Chamber) Techmire high speed die casting Machine Capability for:- Hot chamber, Cold Chamber &Gravity Die Casting
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Patented Products Separate New Technology Cell
Tie up with premier academic institutions like IIT Japanese Advisers on panel for IPR Expert Patent Attorney for examination and filing patents Attractive cash reward policy for Innovation 1 Joint Patent filed with SMC 15 patents filed in last 3 years 11 Patents filed on Magnet Shutter Module 5 Patents filed on Next Gen Electronics Security System 28 Shutter Module 6 Received ACMA gold award for Excellence in Technology Electronic Security Systems Multifunction Lock Keyless FT Cap Keyless Ignition Lock
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Awards & Recognition Yamaha Global Award
Excellence in Cost Innovation 2015 Yamaha (Bronze Award) for Cost Yamaha (Silver Award) for Quality Yamaha Gold Award (in category of Development) 2012 BAL “Q” Award (in category of Outstanding Quality Performance 2014 BAJAJ ( TPM Excellence Award) 2013 BAJAJ ( Platinum Award) 2012 BAJAJ ( Gold Award) 2011
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Awards & Recognition Suzuki Motors
Vendor Performance Award for Special Cost Reduction support HMSI Excellent Performance for Delivery Targets Suzuki Motors Vendor Performance Award for New Development 2013-Bronze Gold Quality Circle Forum of India – Gold Award 2014 ACMA for Certification of Membership ACMA for Excellance in Technology 1/55
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Management Philosophy
Reliability Multi skilling Continuous Improvement Poka Yoke Productivity Value Engineering Cost Quality Management Philosophy Delivery Development Just In Time Multi Location Innovation & Patenting Black Box Capability First Time Right
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Thank You ! 1/55
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