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EML 2023 Rapid Prototyping.

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Presentation on theme: "EML 2023 Rapid Prototyping."— Presentation transcript:

1 EML 2023 Rapid Prototyping

2 Technologies Prototyping Technologies Base Materials
Selective laser sintering (SLS) Thermoplastics, metal powders Fused deposition modeling (FDM) Thermoplastics, eutectic metals Stereolithography (SLA) Photopolymer Laminated object manufacturing (LOM) Paper Electron beam melting (EBM) Titanium alloys 3D printing (3DP) Various Materials

3 Selective laser sintering (SLS)
additive technique layer of powder placed on base high power laser used to fuse selected parts of the powder the powder bed is lowered a small amount and a new layer of powder is spread does not require any support structures

4 Technologies Prototyping Technologies Base Materials
Selective laser sintering (SLS) Thermoplastics, metal powders Fused deposition modeling (FDM) Thermoplastics, eutectic metals Stereolithography (SLA) Photopolymer Laminated object manufacturing (LOM) Paper Electron beam melting (EBM) Titanium alloys 3D printing (3DP) Various Materials

5 Fused deposition modeling (FDM)
additive technique material is laid down in layers plastic material is melted in a nozzle that moves in XY direction typically uses ABS plastic support material is required stratasys

6 Technologies Prototyping Technologies Base Materials
Selective laser sintering (SLS) Thermoplastics, metal powders Fused deposition modeling (FDM) Thermoplastics, eutectic metals Stereolithography (SLA) Photopolymer Laminated object manufacturing (LOM) Paper Electron beam melting (EBM) Titanium alloys 3D printing (3DP) Various Materials

7 Stereolithography (SLA)
additive process uses a vat of liquid UV-curable resin and a UV laser exposure to the laser causes the material to harden after a pattern has been traced, the platform descends and a resin filled blade recoats the top requires support structures

8 Technologies Prototyping Technologies Base Materials
Selective laser sintering (SLS) Thermoplastics, metal powders Fused deposition modeling (FDM) Thermoplastics, eutectic metals Stereolithography (SLA) Photopolymer Laminated object manufacturing (LOM) Paper Electron beam melting (EBM) Titanium alloys 3D printing (3DP) Various Materials

9 Laminated object manufacturing (LOM)
sheet is adhered to substrate with a heated roller laser traces out the outline of the layer non-part areas are cross- hatched to facilitate removal of waste material next layer is pulled across and the process is repeated

10 Technologies Prototyping Technologies Base Materials
Selective laser sintering (SLS) Thermoplastics, metal powders Fused deposition modeling (FDM) Thermoplastics, eutectic metals Stereolithography (SLA) Photopolymer Laminated object manufacturing (LOM) Paper Electron beam melting (EBM) Titanium alloys 3D printing (3DP) Various Materials

11 Electron beam melting (EBM)
metal parts are made from a metal powder a layer of powder is spread and the part region is melted together by a computer controlled electron beam

12 Technologies Prototyping Technologies Base Materials
Selective laser sintering (SLS) Thermoplastics, metal powders Fused deposition modeling (FDM) Thermoplastics, eutectic metals Stereolithography (SLA) Photopolymer Laminated object manufacturing (LOM) Paper Electron beam melting (EBM) Titanium alloys 3D printing (3DP) Various Materials

13 3D printing (3DP) “inkjet” type process
a fine powder of plaster or corn starch is bonded by “printing” an adhesive from the printhead considered the fastest technique zcorp

14 Technologies Prototyping Technologies Base Materials
Selective laser sintering (SLS) Thermoplastics, metal powders Fused deposition modeling (FDM) Thermoplastics, eutectic metals Stereolithography (SLA) Photopolymer Laminated object manufacturing (LOM) Paper Electron beam melting (EBM) Titanium alloys 3D printing (3DP) Various Materials

15 UF machines - FDM Dimension Uprint (Soluble Support Technology)
Building MAE-B

16 UF Rapid Prototyping Machines

17 2nd UF machine - FDM 868” build volume

18 2nd UF machine - FDM

19

20

21 Fabrication


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