1. Machines & Nomenclature
Cutting Formulas
Cutting Tools
Safety
Misc.
100
100
100
100
100
200
200
200
200
200
300
300
300
300
300
400
400
400
400
400
500
500
500
500
500

2. Machines & Nomenclature 100
When turning work between centers, the work is held securely by a _____?

3. Machines & Nomenclature 100
LATHE DOG

4. Machines & Nomenclature 200
The tool post is mounted on the top part of the carriage called the ___?

5. Machines & Nomenclature 200
Compound Slide

6. Machines & Nomenclature 300
One main part of the lathe is located below the head stock and is like the transmission of a car, and is called the______?

7. Machines & Nomenclature 300
QUICK-CHANGE GEARBOX

8. Machines & Nomenclature 400
Name the two basic types of milling machines.

9. Machines & Nomenclature 400
VERTICAL & HORIZONTAL

10. Machines & Nomenclature 500
Name the three main parts of a lathe carriage.

11. Machines & Nomenclature 500
1. Crosslide
2. Saddle
3. Apron

12. What is the formula for calculating tap-drill sizes?
Cutting Formulas 100
What is the formula for calculating tap-drill sizes?

13. D-P =TD (Diameter – Pitch)
Cutting Formulas 100
D-P =TD
(Diameter – Pitch)

14. What is the formula used for calculating RPMs?
Cutting Formulas 200
What is the formula used for calculating RPMs?

15. Cutting Formulas 200
4 x CS P

16. Compute the tap drill size for a 3/8-16 tap.
Cutting Formulas 300
Compute the tap drill size for a
3/8-16 tap.

17. Cutting Formulas 300
0.312 or 5/16

18. Cutting Formulas 400
What is the calculated RPMs for a 75mm diameter, H.S.S. cutter, machining tool steel?

19. Cutting Formulas 400
68 RPMs

20. Cutting Formulas 500
Using a chip/tooth and 17mm, 4-flute, HSS cutter, calculate the feed/min if you were to machine tool steel.

21. Cutting Formulas 500
15.5 in/min

22. Name three basic qualities of any cutting tool.
Cutting Tools 100
Name three basic qualities of any cutting tool.

23. 1) Hardness 2) resistance to heat 3) resistance to shock
Cutting Tools 100
1) Hardness
2) resistance to heat
3) resistance to shock

24. During the cutting process heat is created by _____?
Cutting Tools 200
During the cutting process heat is created by _____?

25. Cutting Tools 200
FRICTION

26. What type of milling cutter utilizes a single point cutting tool?
Cutting Tools 300
What type of milling cutter utilizes a single point cutting tool?

27. Cutting Tools 300
FLY CUTTER

28. Cutting Tools 400
Other than increased chip clearance, the major advantage of a two-flute end mill is its ability to ______?

29. Cutting Tools 400
PLUNGE CUT

30. What is the most common included angle found on drills?
Cutting Tools 500
What is the most common included angle found on drills?

31. Cutting Tools 500
118 deg.

32. Never use your hands or a _____ to remove chips.
Safety 100
Never use your hands or a _____ to remove chips.

33. Safety 100
RAG

34. Never use ______ to slow down a machine chuck.
Safety 200
Never use ______ to slow down a machine chuck.

35. Safety 200
Your Hands

36. Name three things that must not be worn while operating the machine.
Safety 300
Name three things that must not be worn while operating the machine.

37. Jewelry, watches, rings, long sleeves
Safety 300
Jewelry, watches, rings, long sleeves

38. Name three types of eye protection.
Safety 400
Name three types of eye protection.

39. 1) Safety Glasses 2) Safety Goggles 3) Face Shield

40. Safety 500
What term is commonly used to describe the possible result of stock sticking to far out of the headstock?

41. Safety 500
WHIPPING

42. What is the name of the taper found in the v-mill spindle?
Misc. 100
What is the name of the taper found in the v-mill spindle?

43. Misc. 100
R-8 Taper

44. Name three types of cutting fluids.
Misc. 200
Name three types of cutting fluids.

45. 1) mineral oil 2) emulsifiable oil 3) semi-chemical
Misc. 200
1) mineral oil
2) emulsifiable oil
3) semi-chemical

46. How far and in what direction must the tailstock be moved?
Misc. 300
After a trial cut, the readings on the work-piece indicate that your part is 0.010” larger at the tailstock end.
How far and in what direction must the tailstock be moved?

47. 0.005” towards the cutting tool
Misc. 300
0.005” towards the cutting tool

48. Misc. 400
In a diametric lathe, how far must the cross-slide dial be turned to create a groove that is 0.125” deep?

49. Misc. 400
0.250”

50. Using a 5” sine bar, calculate the gage block stack for 31deg.
Misc. 500
Using a 5” sine bar, calculate the gage block stack for 31deg.

51. Misc. 500
2.575”