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Structural Insulated Panels Commercial Applications A Foundation for CCM Products
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Structural Insulated Panels … What Are They? The anatomy of a Premier SIP… A composite of three materials: OSB (Oriented Strand Board) InsulFoam EPS (Expanded Polystyrene) Laminating Adhesive 2
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SIPS Features & Benefits Building envelopes15X tighter than conventional framing (Oak Ridge Nat’l Labs) Prefabricated panels (up to 8’X24’) Faster Framing = Faster Completion (Installed in days not weeks) Reduced framing labor (30-50%) Reduced jobsite waste/dump fees Reduced operating costs – up to 60% savings on heating and cooling (ORNL) Stronger – Greater loads than standard stick framing Straighter – Engineered predictable product Greener – Energy savings, environmentally responsible LEED NC (up to 30 pts) 99% recyclable Energy efficient product qualifies for tax credits & incentives
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The Science Behind Saving with Premier SIPS 8’X24’ panels: Fewer gaps and seams reduce air infiltration Reduction in studs dramatically reduces thermal bridging Solid EPS core eliminates air movement in walls/roofs (convective looping) Reduced air movement = superior whole wall efficiency over 2x6 R19 construction
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SIPS in Commercial Applications Wood based construction Used for the total envelope or just roofs or just walls Commercial applications National Chain Restaurants Multi-Family, Senior Living, Lodging Strip Malls Government (Post Offices, Schools, etc.) Churches & Non-Profit “SIPS are so significant to airtight construction that Energy Star has waived the requirement for blower door tests for SIPS construction across the U.S.” - U.S. EPA
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Restaurants & Dining
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Lodging & Churches
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Government & Education
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Strip Malls, Grocery & Retail
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When do you use SIPs? If your client wants energy efficiency use Premier SIPs for framing the envelope MMany studies are available to substantiate the energy efficiency of SIPs building envelopes 10
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When do you use SIPs? If your Contractor needs labor savings use Premier SIPs for framing the envelope SIPs can save up to 55% on labor 11
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When do you use SIPs? If the project timeline would benefit from a shortened rough-in time use Premier SIPs for framing the envelope 12
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When do you use SIPs? Architectural reasons to use SIPs: Design Considerations Energy Savings LEED-NC (30 pts) California Green (CalGreen) Building Standards Sustainable Building Requirements 13
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Where do you use SIPs? Typically, the exterior envelope is where Premier SIPs are used: - Insulated floors - Exterior Walls - Roofs 14
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Panel Sizes Premier SIPs panels can be manufactured in sizes from 2’x8’ Up to 8’x24’ 15
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Panel Thicknesses / R-Value There are five nominal panel thicknesses The core dimensions match dimensional 2x’s: 3 ½”, 5 ½” 7 ¼”, 9 ¼”, 11 ¼” 16
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Panel Thicknesses / R-Value The 3 ½” and 5 ½” panels are typically used for walls The 7 ¼”, 9 ¼” & 11 ¼” panels are typically used for floors and roofs 17
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Splines - Panel Connectors Premier SIPs has three basic types of splines or panel connectors Listed in order of cost effectiveness they are: 1.The block or surface spline (Type S panel) 2.The I-Joist spline (Type I Panel) 3.The lumber spline (Type L Panel) 18
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Splines - Panel Connectors The block or surface spline (Type S Panel) Either a 3” wide piece of OSB or A 3” wide mini panel This spline type does not increase the panels span capability Used with all width panels 19
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Splines - Panel Connectors The I-Joist spline (Type I Panel) Less thermal bridging than with solid lumber splines Adds strength to the panels Maximum spacing of 4’ oc This spline limits the maximum width of panel to 4’ 20
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Splines - Panel Connectors The lumber spline (Type L Panel) Double 2x’s or solid 3” min. width lumber LVL may be used Maximum spacing is 4’ oc Adds strength to the panels both axially and transverse 21
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Wall Panels Most walls are 5 ½” core panels because of minimum R-19 insulation requirements Wall panel heights and widths are customized for each project Both skins of the wall panel must be in bearing at the bottom of the panel 22
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Wall Panel Details The top and bottom of the wall panel will have 2x plating The top of the wall may have a cap plate for additional bearing capacity Wall panels will have 2x plating at the corners or changes in direction along with long screw fasteners 23
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Wall Panel Details Wall panels will have 1.5” diameter electrical chases Horizontally Vertically Top and bottom plates are drilled during installation to access the vertical electrical chases 24
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Roof Panels Most roofs are 9 ¼ ” core panels because of minimum R-38 insulation requirements No Attic - Vaulted ceilings are common Minimum 1 ½ ” req’d for bearing of bottom skin 25
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Roof Panel Details Common overhang details: Square cut roof panel Plumb cut roof panel Ladder framing Reduced overhang details 26
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Air Tightness Premier SIPs create a very tight envelope. Mastic at joints 0.05 ACH for SIPs 1 ACH for tight stick ACH = air changes per hour Require mechanical air exchange system Be careful with fire places and kitchen fans Depressurize the building 27
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Air Tightness Premier SIP Tape intended to address model code requirement for a vapor retarder Applied at panel joints Premier SIPs Documents that provide guidance: Technical Bulletins #28 and #32 Premier SIPs Detail PBS-013 28
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Thermal Barriers The major model codes require thermal plastics to be covered with an approved thermal barrier: ½” Gypsum Or an approved material This requirement applies to Premier SIPs 29
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Hourly Assemblies Premier SIPs has multiple hourly rated fire assemblies UL P517 UL P822 UL P839 UL U524 Type L Wall Panel - E119 assembly tested by Omega Point Labs 30
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How do you get more info? Visit the Premier SIPS website at www.premiersips.com 31
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