2. CCA Design-In Safety/Ergonomics Process

4. Checklist Tool for use by Project Leader
Aligns with Manufacturing Process - Modified for CCA
Includes updates based on Stakeholder feedback
Used for:
New Designs
Off-the-shelf purchases
Modifications prior to release to Plant (follow MOC process if modified after release to Plant)
Tracks Communication
Aligns resources and focuses on deliverables

6. Our Challenge

7. Standard Task Sheet (STS) – Task Instruction Sheets (TISs)
Equipment Design
Rack/Container Design
Equipment Relocation
Process/Method Change

8. Parts Distribution Center (PDCs)
PDC Warehousing and Distribution
Inbound – receive parts, stock shelves
Outbound – pick and ship parts, for Dealer orders and Processing Centers
Warehouses are similar in layout, equipment and processes
LWO, Packaging Lab, Facility Engineering
Division/Regional Safety - Ergo
Safety Sub Committee
Operations

9. Processing Center Processing Centers
Package parts, assemble part kits for warehousing
Auto baggers, heat sealers, belt conveyors, crating cells, wrappers, foam machines, labelers, etc.
Process sheet metal body panels for warehousing
Process and ship parts Internationally
Centers differ in layout, equipment and processes

10. Process Review Reviewed with Directors
Directors cascade information to Plant Managers
Plant Managers cascade to their Staff
Review at Black Lake