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SNS COLLEGE OF TECHNOLOGY, COIMBATORE-35 (AN AUTONOMOUS INSTITUTION)
SLUDGE DISPOSAL SNS COLLEGE OF TECHNOLOGY, COIMBATORE-35 (AN AUTONOMOUS INSTITUTION) TYPES OF CONNECTIONS CE312 DESIGN OF STEEL STRUCTURES PRESENTED BY, O.R.KAVITHA ASSOCIATE PROFESSOR DEPT. OF CIVIL ENGINEERING SNS COLLEGE OF TECHNOLOGY 9/15/2018 CE 312 / DSS/ Unit I
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CE 312 / DSS/ Unit I 9/15/2018 The various elements of steel structure like tension member, compression member and flexural member are connected by fasteners or connectors. Built-up sections are provided to meet the requirement of heavy loads &long spans , such connections need to be connected together to act in union as one unit The forces exerted by one element on another are transferred through these connectors, and it should be adequate to transmit the forces safely.
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CE 312 / DSS/ Unit I 9/15/2018 Types of Connectors Components which make up the complete structure are fastened together by means of: RIVETS (older version) BOLTS (newer version) WELDS
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Steel rivets are always heated before driving
CE 312 / DSS/ Unit I 9/15/2018 Rivets: They are made from rivet bar stock in a machine which forms one head and shears the rivet to desired length. Steel rivets are always heated before driving Most rivets are driven by pressure-type riveters which complete riveting in one stroke. Typical Round Head Rivet
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CE 312 / DSS/ Unit I 9/15/2018 Rivets: Rivets are generally made from steel conforming to ASTM A502 and comes in 2 grades: Grade 1(carbon steel) Grade 2 (carbon-manganese steel) Round Head Rivet Countersunk Rivet
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Grip – It is the distance between the undersides of the two heads
Terms used in Rivets CE 312 / DSS/ Unit I 9/15/2018 Shank – It is made of the length to extend through the parts to be connected & with sufficient extra length for a second head to be made at the other end. Grip – It is the distance between the undersides of the two heads ( shank length inside the connectors). Nominal diameter – The diameter of the shank
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Different shapes of heads
CE 312 / DSS/ Unit I 9/15/2018 Types of Rivets When rivets are heated before driving is called hot driven field or hot driven shop rivets. When rivets are not heated before driving is cold driven rivets. Different shapes of heads A rivet is made up of a round ductile steel bar piece called shank, with a head at one end.
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CE 312 / DSS/ Unit I 9/15/2018
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Patterns of Riveted joints
CE 312 / DSS/ Unit I 9/15/2018 Patterns of Riveted joints
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Rivets: Riveting processes
CE 312 / DSS/ Unit I 9/15/2018 Rivets: Riveting processes Rivet Heating Oven Rivet Heater Rivet Heating Oven
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Earlier Riveting Gun Modern Riveting Gun CE 312 / DSS/ Unit I
9/15/2018 Earlier Riveting Gun Modern Riveting Gun
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Characteristics of riveted connections
CE 312 / DSS/ Unit I 9/15/2018 Characteristics of riveted connections In riveted connections magnitude of clamping is function of length of rivet and magnitude of shrinkage after the head is formed. Magnitude of slip depends on the extent to which rivet fills the hole.
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Disadvantages Riveting required a staff of 4 to 5 experienced riveters
CE 312 / DSS/ Unit I 9/15/2018 Disadvantages Riveting required a staff of 4 to 5 experienced riveters Bolt installation is less labor intensive Riveting is time consuming operation requiring preheating, driving and finishing Rivet strength is low compared to high strength bolts High strength bolts are now economical Riveting is still used in some industries and applications such as aircraft industry
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CE 312 / DSS/ Unit I 9/15/2018
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CE 312 / DSS/ Unit I 9/15/2018 BOLTS Definition - It may be defined as a metal pin with a head at one end a shank threaded at the other and to receive a nut. Advantages – 1. The erection can be speeded up 2. Less skilled persons required 3. The overall cost is cheaper. Disadvantages- 1.When members subjected to vibrations or shock it may get loose 2. Normally these are of loose fit excepting turned bolts and hence their strength is reduced. 3. The tensile strength of the bolts is reduced because area reduction at the root of the thread and due to stress concentration
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CE 312 / DSS/ Unit I Bolt Assembly 9/15/2018
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CE 312 / DSS/ Unit I 9/15/2018
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b)High strength bolt (A325,A449,A490).
CE 312 / DSS/ Unit I 9/15/2018 Bolts: Two common types of bolts are Unfinished bolt (A307) A307 is known by names unfinished, rough, common, ordinary and machine. They are made of low carbon steel having tensile strength . b)High strength bolt (A325,A449,A490). A325 is made of medium carbon steel whose tensile strength decreases with increase in dia. High strength bolts can be tightened to large tensions.
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CE 312 / DSS/ Unit I 9/15/2018 Unfinished bolts These are called ordinary, common, rough or block bolts. Used for light structures subjected to static & secondry members such as purlins & bracings,roof trusses. Size of bolts available- 5 to 36mm and it is designated as M5 to M36. In this type of bolted joint the force is transferred through interlocking & bearing of bolts and the joint is called bearing-type joint.
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These are made from medium carbon heat treated steel and alloy steel.
CE 312 / DSS/ Unit I 9/15/2018 High strength bolts These are called friction type bolts or non-slip connection or friction type connection. These are made from medium carbon heat treated steel and alloy steel. High strength is achieved by quenching & tempering process. In this type of bolted joint the force is transferred through friction between inter faces formed between the load carrying elements jointed as figure b. Due to this friction slip is eliminated (which is in ordinary bolt). This friction is developed by applying a load normal to the joint by tightening these bolts to proof load
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Tightening procedures
CE 312 / DSS/ Unit I 9/15/2018 Tightening procedures Turn of the nut method Calibrated-wrench tightening Installation of alternate design bolts Direct-tension-indicator tightening
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Types of bolted joints ( 2Marks Q& A)
CE 312 / DSS/ Unit I 9/15/2018 Types of bolted joints ( 2Marks Q& A) LAP JOINT Two members to be connected are overlapped and connected together is called lap joint
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CE 312 / DSS/ Unit I 9/15/2018
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Plates provided on both side is called double cover butt joint.
CE 312 / DSS/ Unit I 9/15/2018 LAP JOINT Two members to be connected are overlapped and connected together is called lap joint BUTT JOINT Two members to be connected are placed end to end is called butt joint. COVER PLATE Additional plates are provided on either one or both sides called cover plates.Plates provided on one side is called single cover butt joint. Plates provided on both side is called double cover butt joint.
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Load transfer Mechanism
CE 312 / DSS/ Unit I 9/15/2018 Load transfer Mechanism Depending on types of bolts the load transfer from ne connected part to another may shear or bearing Slip-Critical connections The clamping force applied to the bolt brings the two members close enough so that appreciable friction is produced between them which is then responsible for resisting the load. The more the clamping force the more is the friction and strong is the connection but the clamping force need not to be greater than tensile strength of the bolt. Bearing type connections Load is transferred by shearing and bearing on the bolt. Capacity in shear depends on whether shear plane intersects the body of bolt or threaded portion.
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Type of connection Failures
CE 312 / DSS/ Unit I 9/15/2018 Type of connection Failures Shearing Failure of Bolts. Bearing Failure of plate. Tearing failure at edge of plate.
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Type of connection Failures
Shearing failure of bolts
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Type of connection Failures
Bearing Failure of Plate
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Tearing Failure at edge of Plate
Type of connection Failures Tearing Failure at edge of Plate Shearing Failure edge of plate Transverse Tension Failure
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Type of connection Failures
CE 312 / DSS/ Unit I 9/15/2018 Type of connection Failures Failures
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Eccentricity of Applied Force
Type of connection Failures Eccentricity of Applied Force Plates of lap joint tends to bend. Bending produces non uniform bearing of the fastener on the plates
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Tearing Failure at edge of Plate
Type of connection Failures Tearing Failure at edge of Plate Tests showed, failure by tearing through free edge of material will not occur if Le measured parallel to line of applied force is not less diameter of bolt multiplied by ratio of bearing stress to tensile strength of connected part.
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Important terminologies
CE 312 / DSS/ Unit I 9/15/2018 Important terminologies Gauge — The spacing between adjacent parallel lines of fasteners, transverse to the direction of load/stress. 1,3.57 Gusset Plate — The plate to which the members intersecting at a joint are connected. Shear Lag — The in plane shear deformation effect by which concentrated forces tangential to the surface of a plate gets distributed over the entire section perpendicular to the load over a finite length of the plate along the direction of the load.
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1.3.33 Edge Distance — Distance from the centre of a
CE 312 / DSS/ Unit I 9/15/2018 Pitch — The centre-to-centre distance between individual fasteners in a line, in the direction of load/stress. End Distance — Distance from the centre of a fastener hole to the edge of an element measured parallel to the direction of load transfer. Edge Distance — Distance from the centre of a fastener hole to the nearest edge of an element measured perpendicular to the direction of load transfer. Minimum & Maximum pitch ( pg 73) Edge and End Distances ( pg 74)
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CE 312 / DSS/ Unit I 9/15/2018 Thank you
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