2. VALUE VALUE www.toolgauge.net
We provide our customers with comprehensive manufacturing solutions that include custom design and manufacturing of complex metal and plastic components and assemblies, with an intense focus on quality, value, and customer service.
We offer a wide range of product services including plastic and metal part design for manufacture review, injection mold design and manufacturing, program management, advanced equipment technology, single piece manufacturing and high level assembly capabilities.

4. CUSTOMER SATISFACTION

6. ENGINEERING - CNC METAL & PLASTIC
CNC Programmers with a total of 60+ years of experience
CNC Programming software: Mastercam X7, Esprit 2015, NX 2013
CAD Software: Solidworks 2015, Catia 2015
G-Code and Machine Simulation Software: Vericut 2015
Engineering Services: Convert 2D prints to 3D models, all models verified and double checked to print
Modern, climate controlled inspection department
2 Brown and Sharp CMM machines
FARO Edge ScanArm HR: 3D inspections, tool certifications, CAD comparison, dimensional analysis, reverse engineering
DPD analysis – Kubotek Validation Tool (DPD per D Section L
Starret Vision System and Mecmesin tensile and compression testing system

7. CNC METAL & PLASTIC MACHINING
(20) CNC machines ranging from axis machining capability.
Conventional to exotic metals and plastics in multiple applications
We are known for producing some of the most challenging and complex parts
Prototype to production volumes for parts, assemblies, and kits along with precision fixtures and gauges
Largest part footprint: ” x 60.00”

8. CNC METAL & PLASTIC MACHINING
Tool Gauge - CNC Equipment (Metals & Plastics) - 08/22/17
(21) Machines Total
Equipment Listing (website link)
Machine Mfr.
Machine Name
# OF AXIS
Travel
Max speed Hp
Taper
# TOOLS
Mori Seiki
MV653
3X VERT
60 X 26 X 26 6K 30 50
MV65 4K
NH5000
4X HOR
24.8X23.6
14K 25 40 90
DMG MORI
NHX8000 x 2
55.1 X 47.2 X X 57 WORK ENV 8K 37
120
DV-5100 x 2
3X VERT W/4TH
41.3X20.9X20.1
12K 20
SH503 60
NL-2500 x 2
4X LATHE
14.5 MAX DIA. 24" BETWEEN CHUCKS
4K/3K LIVE TOOL 24
DMU50 eco
3+2 AXIS MILL
X x Y x Z x B115 DEG
17.4/12.1 16
NHX5000
4X HOR W/5 RPP
28.7 X 28.7 X " MAX HEIGHT X 31.4 SWING
15K
180
NTX2000
5X MILLTURN
24" DIA SWING/60" BETWEEN CHUCKS DEG
4K/12K MILL HEAD C6 76
Haas Automation
HAAS VF-2SS
30 X 16 X 20
DV-5100 X 2
41.3 X 20.9 X TH AXIS ROTARY TABLE
30" X 16" X 20"
Diversified Machine Systems
DMS ROUTER
5X ROUTER
132" X 72" X 36" DOUBLE 5' X 5' SHUTTLE TABLES
20K 12
HAAS VF-5SS
3X VERT W/4TH
50" X 26" X 25" - 4TH AXIS ROTARY TABLE
Mighty Viper
MIGHTY VIPER
43" X 23" X 25"
10K 15
Doosan
Puma TT1800SY
4X DUAL TURRET LATHE
9.1 MAX DIA. 9.1" BETWEEN CHUCKS w/BAR FEEDER
5k/3k 48

9. PLASTICS ENGINEERING
Solidworks 2015, Catia V5-R2014, Enovia, and Mastercam X6
Mold Flow Analysis
DFM – Design for Manufacture followed by process and tooling recommendations
RFI – Request for Information
RFQ – Request for quotes
Injection molding and tooling seminars on site with in depth tours
Pricing and Lead Time on single piece and large assembly requests
Prototyping with FDM, machining rod, sheet stock, and extrusions

10. PLASTIC INJECTION MOLDING
50 years of experience
Straight injection, close tolerance, structural foam, metal insert
BAC 5321, Class 1&2 certification from the Boeing Company
Vast experience processing a wide range of high heat and highly engineered materials specifically developed for the Aerospace industry
Air Grilles, Airflow Ducting, IFE Housings, Stow Bin accessories, and Lavatory parts
16 machines with clamp force ranging from 37 to 715 tons
10 of 16 machines are new Sumitomo Electric
On-site mold fabrication
Superior 15-year offshore tooling supplier relationship
All machines are linked via real time reporting to IQMS production monitoring

11. PLASTIC INJECTION MOLDING
Tool Gauge - Injection Molding Equipment - 09/19/17
Equipment Listing (website link)
Mold Height
Press#
Make
Model
US Tons
Shot (oz.)
Max Inj (psi)
Clamp
Platen (in)
Tie Bar (in)
Max Open (in)
Max Ejector Stroke
Min / Max (in)
Core Pulls 1
Demag
35/
38.5
1.9
28,210
Ram
18.10 x 17.70
11.00 x 11.00
13.78
3.93"
5.12 / ----
yes 2
Sumitomo
SE30DUZ 37
1.1
32,420
Toggle
17.32 x 16.54
12.20 x 11.41
9.05
1.97" 3
SE50EV 56
1.7
30,748
19.69 x 19.69
14.17 x 14.17
9.84
2.76" 4
SE75EV 84
3.8
31,473
22.83 x 22.83
16.14 x 16.14
11.81
3.15" 5 6 7
80/ 88
3.31
39,886
23.60 x 23.60
16.50 x 16.50
17.71
7.88 / ---- 8
100/
110
6.87
22467
19.68
5.90" 9
SE100EV
112
5.5
31,183
25.59 x 25.59
18.11 x 18.11 10
SE130EV
146
6.8
30,313
28.35 x 28.35
20.08 x 20.08
15.75
3.94" 11
SE180EV
202
8.6
31,328
31.50 x 31.30
22.05 x 22.05
17.72 12
250/
275
14.11
28,252
37.40 x 37.40
24.80 x 24.80
26.57
4.72"
12.99 / 27.95 13
SE220HDZ
242
13.8
31,434
34.65 X 32.68
24.02 x 22.05
21.65
7.87"
11.81 / 22.83 14
150/
165
11.3
34,782
29.50 x 29.50
19.60 x 19.60
5.72"
9.84 / 22.04 15
SE450HDZ
496
33.4
31,291
48.98 X 45.43
34.25 x 32.28
31.5
17.72 x 31.50 16
650/
715
138.6
26,318
57.00 x 53.10
39.30 x 35.40
36.61
0.72"
17.71 / 37.40

12. VALUE ADDED Post Mold Machining: 3-4-5 axis Part marking
CNC machining rod and sheet Sonic welding
Drilling, tapping, milling, routing Annealing
Sand blasting, shell blasting Thermoforming molds
Pad printing Screen printing
Painting EMI/RFI shielding
Custom assemblies
Vacuum metallizing
Gluing, bonding
Heat staking
Soldering

13. QUALITY ASSURANCE
We are proud to offer our customers the highest quality and on-time delivery performance ratings within the industry. We maintain these levels of excellence for all of our customers.
Quality Systems / Registrations / Approvals:
ISO 9001:2008 AS-9100C Certified
Boeing D1-4426/BAC5321 Class 1 & 2 approved supplier
Boeing Approved DPD
ITAR Registered (since 2014)
FAA-audited
Cage Code: 6Z433
NQA-1 Approved (since 2007)
Boeing Silver/Silver PEA – 2009 thru 2016

14. COMMITMENT TO EXCELLENCE
Invested over $4 million in capital equipment over the past two years to better support aerospace partners
Invested in IQMS ERP to better manage our plastics division and provide real time information to customers on production order status and options
Increased employment by 27% over the past year
Developing expansion plan to add up to 100,000 square feet to plastic manufacturing plant.
Expanded equipment capability including:
1 new 4-axis horizontal mill with 5 pallet capability for high volume manufacturing
10 new energy efficient, new all-electric injection molding presses
4 New plastic machining centers
1 new 5-Axis router with dual 5’ shuttle tables
1 new 5-Axis mill-turn center
An additional installment of 5 to 6 new all-electric injection molding presses to be completed in Adding a 1300 ton press in new facility. Adding moving paint line in new facility.
Faro Arm and DPD Kubotek software investments $125K.