1. PPC4000 COMBUSTION EFFICIENCY SYSTEM
Fireye, Inc.
PPC4000 COMBUSTION EFFICIENCY SYSTEM
The Combustion Control Specialists

2. Program Product Overview Key Customer Benefits Comparative Advantages
Fireye, Inc.
Program
What These Systems Do
Product Overview
Key Customer Benefits
Comparative Advantages
Examples/ Case Studies
Contact Details
Questions and Answers
The Combustion Control Specialists

3. What These Systems Do? For Burners Fireye, Inc.
The Combustion Control Specialists

4. Linkage Control What These Systems Do? Play Mod Motor Fuel Air
Fireye, Inc.
What These Systems Do?
Mod Motor
Play
Fuel
Air
Linkage Control

5. Linkage Control What These Systems Do? Play Mod Motor Fuel Air
Fireye, Inc.
What These Systems Do?
Mod Motor
Play
Fuel
Air
Linkage Control

6. Parallel Positioning Control
Fireye, Inc.
What These Systems Do?
Parallel Positioning Control
Eliminated
Play
Fuel
Air

7. What These Systems Do? Multi - Features
Fireye, Inc.
What These Systems Do?
Multi - Features
Parallel Positioning – Repeatable Ratio Control
Precise Load Regulation/ Firing Rate Control
O2 Trim Control
Lead Lag / Boiler Sequencing
Alarm Handling
Night Setback
Interface with BurnerLogiX or Existing Safeguard
The Combustion Control Specialists

8. Product Overview PPC4000 Controller Fuel/Air Actuators *
Fireye, Inc.
Product Overview
PPC4000 Controller
5” x 7” x 4”
Fuel/Air Actuators *
Keypad / Display
4.5” x 3.3” x 3.7”
5.5” x 4” x2”
6.6” x 4.0” x 5.5”
O2 Stack Probe
21” x 5.0” approx
* Two Sizes Shown 4Nm, 20Nm
The Combustion Control Specialists

9. Centered around the Value Proposition
Fireye, Inc.
Key Customer Benefits
Centered around the Value Proposition
“If a customer upgrades his equipment purchase to include a Combustion Efficiency System, what will he be getting?”
The Combustion Control Specialists

10. Fuel Injector vs Carburetor!
Fireye, Inc.
Key Customer Benefits
Fuel Injector vs Carburetor!
The Combustion Control Specialists

11. Key Customer Benefits 1. PAYBACK 2. EMISSIONS REDUCTION 3. BACT
Fireye, Inc.
Key Customer Benefits
1. PAYBACK
Fuel Savings (in the region of 5 to 7%)
2. EMISSIONS REDUCTION
CO2 Greenhouse Gas reduction
3. BACT
Top of the line control no better technology available
4. GREEN SOLUTION
Good for the customer long term objectives
5. RELIABILITY
Tamper proof, repeatable combustion control
The Combustion Control Specialists

12. Comparative Advantages
Fireye, Inc.
Comparative Advantages
Ease of Use
Wiring - Removable plugs, Quick Disconnect Options
Full Text Informative Display
Clear Diagnostics
Simplified Menu Structures,
Easy Programming Steps,
Quick Function Keys, Help Keys
SD Memory Card
Self Tuning and Auto Commissioning
Customer’s are concerned over Complexity
The Combustion Control Specialists

13. Comparative Advantages
Fireye, Inc.
Comparative Advantages
Accuracy and Repeatability
Precision stepper motors with positional feedback
Fireye Tested for > 500,000 operations at full load
Self Tuning PID Control Loops
Affordable O2 Trim closed loop control
SD Card Safely Stores All Data
Proven Modbus Communications
Targeted Energy Saving Features
Customer’s are concerned over long term Energy Savings
The Combustion Control Specialists

14. Comparative Advantages
Fireye, Inc.
Comparative Advantages
Overall Value
Lower cost O2 technology brings advantages of O2 Trim within reach of smaller capacity boilers
Replaceable O2 Sensor Cartridge
Platform Based - Expandability
Small Footprint for Low Cost Retrofit
Customer’s are concerned over Cost vs Payback
The Combustion Control Specialists

15. Comparative Advantages
Fireye, Inc.
Comparative Advantages
Fireye focus on TECHNICAL & FIELD SUPPORT
Customer’s are concerned over Support
Real People, Real Service, Real Support
The Combustion Control Specialists

16. Nexus Comparative Advantages

17. Examples 8625 Lbs/hr Steam - 250HP O2 PROBE PROCESS SENSOR
AIR SERVO CONTROL
FUEL SERVO CONTROL
DISPLAY
CONTROLLER
8625 Lbs/hr Steam - 250HP
Examples

18. Examples
1.4 mmBTU’s/hr – 50HP

19. Examples
30,000 lbs/hr – 900HP

20. Sealed Air Paper Production Modena Pennsylvania
Case Studies
Sealed Air
Paper Production
Modena Pennsylvania
Steam production plant was converted to provide independent servo positioning motors for No 6 fuel oil and natural gas. Closer control of the target steam set point and increased burner turndown helped eliminate over and undershoot and greatly reduced cycling even during periods of low load. This was a fairly old system but despite this an excellent result was achieved. Initial indications from Tom Krall of Sealed Air indicated that they are saving around three gallons of oil per ton of paper. This works out to be around $30K annually.
40,000 lbs/hr

21. Phonecia InterContinental Hotel Beirut Lebanon
Case Studies
Phonecia InterContinental
Hotel Beirut Lebanon
Unit 2 400HP Donlee boiler firing light oil.
The hotel energy monitoring calculated costs before and after allowing for degree days and fluctuations in load. The units supply steam absorption chillers so constant load as is the temperature year to year. Variances in fuel costs were calculated and the savings were run at $250 a day, just over $90,000 per year.
Most saving in this case was from improved combustion and this was poor prior to installation. O2 was reduced from greater than 8% across the firing range to 3% at high fire to 4 % at low fire. Variable speed drive on the fan assisted in electrical savings calculated at 42% of previous costs. Based on the saving all three boiler on the site are now fully converted

22. Case Studies/ Site Reports
Fireye, Inc.
Case Studies/ Site Reports
Find more at
Select “Products” or “Markets Served” link
                                                 
                                                
Site Reports
Specific benefits our customers have obtained...MORE
The Combustion Control Specialists

23. Questions? For more information contact us at: www.fireye.com
Fireye, Inc.
Office
For more information, logon to fireye.com or us at
Questions?
For more information contact us at:
The Combustion Control Specialists