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AGA WORKSHOP TRACKING & TRACEABILITY October 12-13, David Jordan Engineering Manager Continental Industries
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Agenda Introduction to Hubbell and HGCA Scanners
Continental Implementation Customer Response Continental Products GasBreaker Products Lyall Products Challenges
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Hubbell Gas Connectors & Accessories
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Hubbell Gas Connectors & Accessories
Everything you need for gas service connections – and more! Plastic Fittings Steel Fittings Excess Flow Valves Poly Valves Transitions and Risers Five manufacturing facilities 290,000 square feet 500 Employees
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Jeff Chalfant, GasBreaker Greg Goble, Lyall
Material Tracking and Traceability 2013 AGA Operations Conference 2015 AGA Workshop
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TRACKING TRACEABILITY Where did it go Where is it installed
Who made it How many are there like it TRACEABILITY What is it Where did it come from What is it made of How was it made
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Continental GasBreaker RW Lyall Honeywell Linear Scanner
Motorola LS2208 Linear Scanner RW Lyall Honeywell Xenon 1D & 2D Scanner
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Linear Scanners – 1D Less Expensive Works well for Code 128
128 works well along axis of pipe Works for GasBreaker since most product includes pipe
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2D Scanners Works for Code 128 and various 2D 2D code can be smaller
Smaller 2D can fit on product label Reduce curvature effects
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Continental Experience
Steering Committee Member 2011 – ASTM F2897 Published 2011 – Purchased software for encoding 2014 – Started supplying product with T&T Labels
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Encoding Screen
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Encoding Report
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Encode Report Stored with Shop Order
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Continental decided to supply Code 128 label – loose in the bag
Compatible with existing scanners One label stock for all products All products are individually bagged Steel and Plastic Fittings
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Continental decided to supply Code 128 label – loose in the bag
Large Code 128 label ensures readability All products are connected to pipe or have pipe Label could be attached in best location for field scan or attached to paperwork
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T&T Label Supplied In Bag
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T&T Label applied after installation
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March 2014 PA Compression Steel Tees
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June 2014 Con-Stabs
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June 2014 Steel Saddles
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September 2014 Steel Couplings & Adapters Flex Risers
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December 2014 Risers Transitions
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Customer Feedback
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Customer Feedback In 2014 In 2015 In 2016
Two customer prefer T&T label on product One customer requested two T&T labels for each part One customer prefer 2D QR Code In 2015 One customer required QR Code In 2016 Our largest customer required QR Code on product label
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Current Status – Fall 2016 Changing our standard method
Retain 128 barcode for risers and transition fittings Include QR Code on Product Labels
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New Scanners Datalogic Memor X3 1D and 2D
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Continental Products
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Continental Products
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GasBreaker Products
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GasBreaker Products
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GasBreaker Products
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GasBreaker Products
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GasBreaker Products
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GasBreaker Products
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Lyall Products
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Lyall Products
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Lyall Products
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16 DIGIT CODE DOES NOT REPLACE PART NUMBER
Steel Tee; punch tee, valve tee, plain tee Steel Tee options; coating, caps, outlets Plastic Tap Tee: ½” or 13/16” cutter Risers: horizontal/vertical lengths EFV series: 700, 1100, or 2600
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Challenges Managing Customer Requirements
Improve traceability to components and materials Plan for integrated products Readability Standard ASTM F1851 is no help External Conditions
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Challenges
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