2. Tom Troy – Director, Ops & Execution Portfolio Segment
WW OPS-05: Achieve World-Class Manufacturing with Wonderware Production and Performance Applications
Tom Troy – Director, Ops & Execution Portfolio Segment
Title slide [from Title Slide master]
The title slide is available as a Title Master and the background and graphic elements are fixed. Text is editable for the slide heading and presentation details but the small compliance text exists in editable form only on the Title Master itself. This type area should be used only for the purposes of compliance text and should not be replaced by other content.
Font, type size and colours are fixed for the Title Master style and should not be modified.
Footer details
Footer detail appear in the bottom-left corner of the slide and appear in fixed positions and order. Editing of the Footer details is done by accessing ‘Header and Footer’ under the ‘View’ menu in PowerPoint®.

3. World-Class Manufacturing & Production What Defines World-Class??
World-class firms are always examining their business processes and continuously seeking solutions to improve in key areas such as:
Reducing Lead Times
Shortening Time to Market
Cost Cutting
Exceeding Customer Expectations
Streamlining Processes
Managing the Global Operation

4. World-Class Manufacturing & Production What’s the Journey??
Organization Design
Align their organization to satisfy the needs and wants of its customers in an effective, timely manner
Eliminate organizational barriers to communication
Performance Measurement
Recognize the importance of measurement in defining the goals and performance expectations of their organization
Relentless commitment to continuous improvement, which cannot be achieved without measurement

5. World-Class Manufacturing & Production What’s the Journey??
Information Systems
Leverage world-class information systems for collecting, processing and disseminating data
Operations Capabilities
Capable of producing the right quantity, the right quality, at the right time, and at the right price
Highly available production assets
Quality
All quality costs (prevention costs, cost of defects, etc.) are evaluated and held to the lowest reasonable sum
“Zero defects” is the goal

6. Business/Operational
Embedded Operational Processes Maturity Manual vs. Embedded Processes
World-Class
Organizations
Embedded
Business/Operational
Process
Followers in the Industry
Value
Manual
Business
Process
Lean Process
Time
Begin
Analysis
Identify
Improvement
Change
Complete
Source ARC

7. World-Class Manufacturing / Production Status!
The Supply Chain…
Let’s Explore How Wonderware Production and Performance Offerings Enable Organizations to Achieve and Maintain
World-Class Manufacturing / Production Status!

8. Wonderware’s Operational Management Approach
Enabling the Journey to Operational Excellence Series of Functional Programs
Asset, Safety, Env, Productivity, People
Enable Horizontal Value Scenarios
Across our Industrial Capability
Acceleration to Result
System Platform
Information
Server
HMI
Historian
MES
Ent Integration
Batch
Quality
Asset
Intelligence
Mobile
Reports
Foundation of Capability for Solutions
Enabling Sustainability
Enabling Evolution on Journey

9. Operations & Performance
Wonderware’s Operational Management Approach
Production & Performance Offerings:
Enterprise
Integration
Operations Management
Enabling Decision Support
Execution
Intelligence
Asset
Intelligence
Mobile
MES
Operations & Performance
Quality
Batch
ArchestrA Workflow
Platform Application Offerings:
Industrial Platform
Unifying Asset Model
Single Scalable Platform
Supervisory Control
Central Integration Point
HMI
Information
Server
Historian
System Platform
Core software platform and application offerings deliver the common integration and application baseline that enables both operations within the plant or production environment and the integration with the higher level components of your operation – including your business systems.
These offerings extend the Control and Asset capabilities to also address key elements of Productivity Excellence.
These components are also key underlying enablers for other Invensys solutions that address environment and safety excellence.

10. A Platform to Help Drive Sustainable Process Excellence & Results
MES
Inventory
Work Orders
Quality
Recipe
Maintenance
OEE
Operations Intelligence
Dashboards for multi-site / db
Any SQL source
KPI’s , Benchmarks & analytics
Process Data
Temperature
States
Pressures
Cycles
Collaboration
People & Systems Work Process Management
Governance
SoP’s, GMP’s
Alerts, Escalations, Approvals
Audit

11. Manufacturing Execution System
Wonderware’s Operational Management
In Context with the Supply Chain & Automation
ERP
PLM
EAM
SCM
Business
Level 4
Planning
& Logistics
Wonderware Enterprise Integrator
Production &
Performance
Applications
Manufacturing Execution System
Level 3
Core software platform and application offerings deliver the common integration and application baseline that enables both operations within the plant or production environment and the integration with the higher level components of your operation – including your business systems.
These offerings extend the Control and Asset capabilities to also address key elements of Productivity Excellence.
These components are also key underlying enablers for other Invensys solutions that address environment and safety excellence.
Level 0, 1 & 2
Control
Batch
Continuous
Discrete
3rd Party

12. Manufacturing Execution System
Wonderware’s Operational Management
In Context with the Supply Chain & Automation
ERP
PLM
EAM
SCM
Business
Level 4
Planning
& Logistics
Wonderware Enterprise Integrator
Production &
Performance
Applications
Manufacturing Execution System
Level 3
Core software platform and application offerings deliver the common integration and application baseline that enables both operations within the plant or production environment and the integration with the higher level components of your operation – including your business systems.
These offerings extend the Control and Asset capabilities to also address key elements of Productivity Excellence.
These components are also key underlying enablers for other Invensys solutions that address environment and safety excellence.
Level 0, 1 & 2
Control
Batch
Continuous
Discrete
3rd Party

13. Wonderware
Batch
Effectively Manages Flexible Batching Processes in Process & Hybrid Industries

14. Wonderware Batch Overview
Business Value
Increased Capacity through Optimal Utilization of Equipment and Materials
Effective and Consistent Management of Complex Batch Processes
Reduced Lifecycle Engineering
Key Capabilities
Flexible Recipe Definition and Management
Sophisticated Batch Execution and Control
Comprehensive Batch Genealogy
FDA / 21 CFR Compliance

15. Wonderware Batch Features
FDA / 21 CFR Process Management
Complete Process Management for Regulated Industries
Electronic Batch Record (EBR)
21 CFR Compliant
Process Execution and Validation
Batch Execution and Control
Manages Process Equipment Arbitration
Orchestrates the Execution of the Phases
History and Validation of Batch Execution
Captures Material Genealogy, Alarms and Batch Events
Golden Batch Analysis
Recipe Definition & Management
Recipe Definition/S88
Ability to Define Formulas
Define Recipe Process Operation Execution as Part of Recipe
Enable Flexible Batch Recipes
Recipe Definition and Management
Process Execution and Validation
FDA / 21 CFR Process Management
(c) 2002 Invensys Systems, Inc. 15
18-Sep-18

16. Wonderware Batch Seamless Integration to Automation
Extremely flexible and powerful batch management capabilities
InBatch Server
PHASE 1
PHASE 2
PHASE 3
Phases modeled within Control System
MX communication
PHASE 4
PHASE 5
PHASE 6
Phases modeled within System Platform
Device Integration
Device
System
Platform
Extremely flexible and powerful platform and plant model

17. Manufacturing Execution System
Wonderware’s Operational Management
In Context with the Supply Chain & Automation
ERP
PLM
EAM
SCM
Business
Level 4
Planning
& Logistics
Wonderware Enterprise Integrator
Production &
Performance
Applications
Manufacturing Execution System
Level 3
Core software platform and application offerings deliver the common integration and application baseline that enables both operations within the plant or production environment and the integration with the higher level components of your operation – including your business systems.
These offerings extend the Control and Asset capabilities to also address key elements of Productivity Excellence.
These components are also key underlying enablers for other Invensys solutions that address environment and safety excellence.
Level 0, 1 & 2
Control
Batch
Continuous
Discrete
3rd Party

18. Improves Production Execution Consistency, Visibility, and Agility
Wonderware
Operations
Improves Production Execution Consistency, Visibility, and Agility

19. Wonderware MES Operations Overview
Business Value
Foundation for Agile Production Processes
Improve Production Consistency
Empower Supply Chain Applications
Enforce Compliance & Governance
Key Capabilities
Open, Modular, Scalable, Extensible
Full-Featured MES Capability – “Dock-to-Dock”
Real-Time Visibility to Production Activities
Comprehensive Manufacturing Genealogy

20. Wonderware MES Operations Features
Setpoint Management.
Define Values (e.g. Min., Max., Nominal), Instructions, Comments and Work Instructions for each Setpoint
Associate Setpoints with a Particular Work Center/Machine, a Material or a Procedural Step
Download Setpoints to Automation Devices
Work Instructions
Define Electronic Folders with Associated Documents and Work Instructions (Multiple Versions)
View Many Different Document Types (e.g. PDF, MS Documents, Web Page, etc.)
Link Work Instructions and Documents to Products, Work Orders, Operations, Work Centers or Procedural Steps
WIP & Inventory Management
Define a Hierarchy of Storage/Stock Locations to Track Materials – Fixed or Moveable
Track Materials as Bulk and/or Lot Based
Assign Configurable “Grades” and “States” to all Materials
Calculate and Enforce Expiry Dates
Capture Complete Genealogy Trail of all WIP and Inventory Activities
Step Execution
Configure Steps (or Tasks) for each Operation within a Route
Configure and Enforce Step Execution Order
Attached Work Instructions to a Step
Assign BOM Items to a Step
Assign Machine and BOM Setpoints to a Step
Configure Step Activity (e.g. Collect Data, Consume Material)
Product Definition
Import Product Definitions from External Applications
Configure Multiple BOMs (e.g. versioned) for each Finished or Semi Finished Material
Define Multi-Level BOMs
Define Multiple Substitute Materials for each BOM Item
Attach Work Instructions to Materials
Order Management
Create Work Orders Manually or Import from an External Application (e.g. ERP)
Attach Routing Instructions, BOMs, BORs, Setpoints, SOPs, and Data Collection Requirements to a Work Order
Capture Work Order Events (e.g. Status Change, Production, Consumption) at each Operation on a Process Route
Sequence Work Orders Manually or through a Finite Capacity Scheduling (FCS) Application
Product Definition
Order Management
WIP & Inventory Management
Step Execution
Setpoint Management
Work Instructions
(c) 2002 Invensys Systems, Inc. 20
18-Sep-18

21. Wonderware MES Operations Seamless Integration to Automation
Operations Capability Object (OCO)
Supports the following automated transactions:
Create & execute jobs/orders
Record production & consumption
Create & transfer inventory
Load specifications
Record production events
© Invensys 18 September 2018
(c) 2002 Invensys Systems, Inc. 21
18-Sep-18

22. Improves Asset Utilization, Increases Capacity and Empowers Operators
Wonderware
Performance
Improves Asset Utilization, Increases Capacity and Empowers Operators

23. Wonderware MES Performance Overview
Business Value
Improve Asset Utilization (OEE)
Reduces Capital Expenditures
Increases the Capacity of Existing Assets
Empowers Operators
Key Capabilities
Detect, Capture & View Utilization Events
Manual & Automated Data Collection
Real-Time Visibility to Production Performance
Bottleneck and Root-Cause Analysis

24. Wonderware MES Performance Features
Production Progress
Provide a Clear Indication of Work Order Progress to the Operator in Real-Time
Calculate OEE and Other Custom KPIs
Estimate Expected Completion Date and Time
Equipment Performance
Calculate OEE for Equipment / Line
Trigger Events and Display
Analyze Event Frequency and Duration
Assign What States Affect OEE Calculation
Equipment Utilization
Detect and Capture Utilization Events
View Equipment Events
Monitor and Record Equipment State
Automatically or Manually Assign Reason Codes
Equipment Utilization
Equipment Performance
Production Progress
(c) 2002 Invensys Systems, Inc. 24
18-Sep-18

25. Wonderware MES Performance Seamless Integration to Automation
Utilization Capability Object (UCO)
Provides the following capability:
Configure utilization events to collect for each asset
Automatically captures event data (start/stop time, etc.)
Automatically collects production performance data
© Invensys 18 September 2018
(c) 2002 Invensys Systems, Inc. 25
18-Sep-18

26. Manufacturing Execution System
Wonderware’s Operational Management
In Context with the Supply Chain & Automation
ERP
PLM
EAM
SCM
Business
Level 4
Planning
& Logistics
Wonderware Enterprise Integrator
Production &
Performance
Applications
Manufacturing Execution System
Level 3
Core software platform and application offerings deliver the common integration and application baseline that enables both operations within the plant or production environment and the integration with the higher level components of your operation – including your business systems.
These offerings extend the Control and Asset capabilities to also address key elements of Productivity Excellence.
These components are also key underlying enablers for other Invensys solutions that address environment and safety excellence.
Level 0, 1 & 2
Control
Batch
Continuous
Discrete
3rd Party

27. Wonderware Quality
Improves Product Quality and Consistency Through Real-Time SPC and Analysis

28. Wonderware Quality Overview6
Business Value
Improve Quality and Consistency, Reduce Process Variation
Identify, Correct Deviations in Real-Time
Meet Regulatory, Customer Compliance
Key Capabilities
SPC Alarms, Alerting and Charts
Integrated Specification Management
Sample Plan Definition, Execution

29. Wonderware Quality Features
Statistical Process Control (SPC)
Standard Run Rule Selection
SPC Charts – Xbar Range and Sigma, Moving Average, X Individual, p/np/c/u/DPMO
Feedback of Control Rule Violations
Additional Operator Data Collection (e.g. Comments)
Sample Plan Definition Management
Import the Sample Plan from an External Source (ERP/PLM)
Configure “What” Characteristics to Collect
Configure “When” the Characteristics Should be Collected
Select from Multiple Frequency Types: Time, Qty, Event, etc.
Attach Multiple Frequency Types to a Sample Plan
Sample Plan Execution Management
Sample Collection Notification
View Sample Details & Recorded Data
Additional Sample Request Generation
Manual or Automatic Sample Collection
Specification Management
Import Specifications from an External Source (ERP/PLM)
Define Product and Process Specifications in the Context of Materials, Equipment, and Operations
Define and Attach Characteristics (Variable & Attribute)
Define Specification Overrides
Specification Management
Sample Plan Definition Mgt.
Sample Plan Execution Mgt.
Statistical Process Control (SPC)
(c) 2002 Invensys Systems, Inc. 29
18-Sep-18

30. Manufacturing Execution System
Wonderware’s Operational Management
In Context with the Supply Chain & Automation
ERP
PLM
EAM
SCM
Business
Level 4
Planning
& Logistics
Wonderware Enterprise Integrator
Production &
Performance
Applications
Manufacturing Execution System
Level 3
Core software platform and application offerings deliver the common integration and application baseline that enables both operations within the plant or production environment and the integration with the higher level components of your operation – including your business systems.
These offerings extend the Control and Asset capabilities to also address key elements of Productivity Excellence.
These components are also key underlying enablers for other Invensys solutions that address environment and safety excellence.
Level 0, 1 & 2
Control
Batch
Continuous
Discrete
3rd Party

31. Wonderware Mobile
Accelerates & Sustains Operations Improvements Through Mobile Work Task Management

32. Wonderware Mobile (IntelaTrac) Overview
Business Value
Improve Uptime, Safety & Reliability
Accelerate & Sustain Process Improvements
Reduce Maintenance Costs for Instrumented & Non-Instrumented Equipment
Key Capabilities
Work Task Management & Workforce Scheduling Optimization
Paperless Work Management
Plant Maintenance & Turnaround Management
Dynamic Rounds, “System of Mobile Execution”

33. Wonderware Mobile (IntelaTrac) Features
Procedure/Work Task Execution
Operator Rounds
Equipment Inspection
Health, Safety and Environmental Rounds
Security Rounds
Mobile On-The-Job Learning
Quality Data Collection
Etc.
Procedure/Work Task Configuration and Scheduling
Procedure/Work Task Execution
Audit Reporting, Exception Mgt., Performance KPIs
3rd Party Integration (e.g. EAM, Historian, etc.)
(c) 2002 Invensys Systems, Inc. 33
18-Sep-18

34. Wonderware Mobile (IntelaTrac) Content Management
External Systems
(Historian, InFusion, LIMM, etc.)
Database Server
Traditional Approach
Procedure Builder
Synchronization Server
Configuration
Scheduling
Execution
Storage
IntelaTrac
Other Systems
Schedule Manager
Mobile IntelaTrac

35. Manufacturing Execution System
Wonderware’s Operational Management
In Context with the Supply Chain & Automation
ERP
PLM
EAM
SCM
Business
Level 4
Planning
& Logistics
Wonderware Enterprise Integrator
Production &
Performance
Applications
Manufacturing Execution System
Level 3
Core software platform and application offerings deliver the common integration and application baseline that enables both operations within the plant or production environment and the integration with the higher level components of your operation – including your business systems.
These offerings extend the Control and Asset capabilities to also address key elements of Productivity Excellence.
These components are also key underlying enablers for other Invensys solutions that address environment and safety excellence.
Level 0, 1 & 2
Control
Batch
Continuous
Discrete
3rd Party

36. Access, Aggregate, Contextualize and Visualize Operations Metrics
Wonderware Intelligence
Access, Aggregate, Contextualize and Visualize Operations Metrics

37. Wonderware Intelligence Overview
Business Value
Strategic manufacturing decision support platform
Synthesizes and transforms disparate data into “contextual information”
Enables continuous improvement across the manufacturing enterprise
Key Capabilities
Visualization through an easy to configure dashboard – self service access
Model KPIs to meet specific business objectives
Collaborate and share metrics through a web-based dashboard

38. Wonderware Intelligence The Strategy…
18-Sep-18
Wonderware Intelligence The Strategy…
Production/Process Information Platform
User-friendly
Configuration &
Administration
Incremental approach
Share content
& Collaborate
Wonderware &
Non-Wonderware
Data sources
Self-service access
to information
& content authoring
Strategy
Simplify, simplify, simplify…
Create an information platform as the central point of access for all production/process information.
Target all end-users in enterprise
Incremental, integrated approach (start small and add pieces as needed…)
Transform data into information (end-user perspectives)
Enable end-users to build and share their information views
Enable systems collaboration
Key Attributes
End-User friendliness
Easy to use and configure
Open
Access any data source
Flexibility
Support variety of user needs in enterprise
Integration
Integrate and re-use existing content
Collaboration
Share knowledge amongst users
Enable communication between systems
Benefits
An integrated solution that evolves
Iterative implementation of solution
Integrate content from previous iterations
Scale from few users to enterprise
(c) 2002 Invensys Systems, Inc.

39. Wonderware Intelligence The “Consumers”…∑
Put in context data from various sources and compute metrics
Flexible, near-real time dashboards
Plant Manager
Ad-hoc analysis,
drill-down, drill-through
Process Engr.
Consolidated reports, comparison across sites
VP of Ops

40. Manufacturing Execution System
Wonderware’s Operational Management
In Context with the Supply Chain & Automation
ERP
PLM
EAM
SCM
Business
Level 4
Planning
& Logistics
Wonderware Enterprise Integrator
Production &
Performance
Applications
Manufacturing Execution System
Level 3
Core software platform and application offerings deliver the common integration and application baseline that enables both operations within the plant or production environment and the integration with the higher level components of your operation – including your business systems.
These offerings extend the Control and Asset capabilities to also address key elements of Productivity Excellence.
These components are also key underlying enablers for other Invensys solutions that address environment and safety excellence.
Level 0, 1 & 2
Control
Batch
Continuous
Discrete
3rd Party

41. Framework for Modeling, Executing and Measuring World-Class Processes
ArchestrA
Workflow
Framework for Modeling, Executing and Measuring World-Class Processes

42. ArchestrA Workflow Overview
Business Value
Enable Change, Improve Process Agility
Improve Procedural Quality & Consistency
Adhere To and Enforce Regulatory Compliance
Increase Collaboration Across People & Systems
Key Capabilities
Digitally Capture, Institutionalize Best Practices
Sophisticated Human Workflow Management, Calendar Management and Task Escalation
Seamlessly Embedded into Invensys Applications and 3rd Party Applications

43. ArchestrA Workflow Features
Connectivity
Wonderware – System Platform (Application Server and Historian), MES and IntelaTrac
Microsoft – BizTalk, SharePoint, Office, and Outlook
SAP (RFCs and BAPIs)
Extensibility for Creating Custom Connectors
Execute: Manage & Escalate Tasks
Seamless Workflow Task Execution with Invensys Applications
Multiple Task Execution Channels: Wonderware InTouch, Web Browser, Smartphones, PDA, and IM
Human Workflow Management, Calendar Management and Task Escalation
Comprehensive Microsoft Outlook Integration
Analyze: Find Bottlenecks, Get Alerts
Out-of-the-Box Activity Reporting and Monitoring Views
Associate Workflows with BAM Events
Customizable Key Performance Indicators (KPIs)
Standard Out-of-the-Box Performance Analysis
Visibility to Workflow Instances and Genealogy
Proactive Alerts of Business Exceptions and KPIs
Model: Create Processes, Forms & Reports
Intuitive, Visual Modeling Environment
Configurable Workflow Activities for Common Workflow Tasks
Extensibility for Creating Custom Activities
Model Complex Forms to Collect or Visualize Data
Forms can be Linked to, or Initiate, Workflows
Model: Create Processes, Forms & Reports
Execute: Manage & Escalate Tasks, Coordinate Resources
Analyze: Find Bottlenecks, Get Alerts
Connectivity
(c) 2002 Invensys Systems, Inc. 43
18-Sep-18

44. ArchestrA Workflow Delivering Effective & Sustainable Processes
Value Proposition:
Process Governance
Knowledge Management
Process Agility
Dynamic Change Mgt.
Process Responsiveness
Rapid Innovation
Continuous Improvement
People & System-Centric Collaboration
Real-time Decision-Support

45. Manufacturing Execution System
Wonderware’s Operational Management
In Context with the Supply Chain & Automation
ERP
PLM
EAM
SCM
Business
Level 4
Planning
& Logistics
Wonderware Enterprise Integrator
Production &
Performance
Applications
Manufacturing Execution System
Level 3
Core software platform and application offerings deliver the common integration and application baseline that enables both operations within the plant or production environment and the integration with the higher level components of your operation – including your business systems.
These offerings extend the Control and Asset capabilities to also address key elements of Productivity Excellence.
These components are also key underlying enablers for other Invensys solutions that address environment and safety excellence.
Level 0, 1 & 2
Control
Batch
Continuous
Discrete
3rd Party

46. Wonderware Enterprise Integrator
Facilitates Integration of Plant Floor Applications to Enterprise Solutions

47. Wonderware Enterprise Integrator Overview
Business Value
Reduces Integration Cost via Standards Based Integration (e.g. B2MML, etc.)
Increases Inter-Operability Between Disparate Applications
Enables Business Continuity
Key Capabilities
Configurable and Extensible Messaging Framework
Guaranteed Message Delivery
Advanced Message Management & Administration

48. Wonderware Enterprise Integrator Features
Configurable and Extensible Messaging Framework
Transforms & Delivers Messages to Multiple Applications
Out-of-the-Box Message “Plug- ins” Reduce Integration Effort
Mediates and Guarantees Data Exchange – Store & Forward
(c) 2002 Invensys Systems, Inc. 48
18-Sep-18

49. Wonderware Enterprise Integrator Architecture

50. Thank You! Title slide [from Title Slide master]
The title slide is available as a Title Master and the background and graphic elements are fixed. Text is editable for the slide heading and presentation details but the small compliance text exists in editable form only on the Title Master itself. This type area should be used only for the purposes of compliance text and should not be replaced by other content.
Font, type size and colours are fixed for the Title Master style and should not be modified.
Footer details
Footer detail appear in the bottom-left corner of the slide and appear in fixed positions and order. Editing of the Footer details is done by accessing ‘Header and Footer’ under the ‘View’ menu in PowerPoint®.