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금속이 혼입된 비정질 탄소막 (Me-DLC)에서의 응력감소 거동 ;실험적 분석과 제일원리계산
23, Sep., 2005 KAIST 열역학분과 심포지엄 금속이 혼입된 비정질 탄소막 (Me-DLC)에서의 응력감소 거동 ;실험적 분석과 제일원리계산 한국과학기술연구원 미래기술연구본부 최정혜, 안효신, 이승철, 왕애영, 이광렬
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Diamond-like carbon (DLC) films
High hardness High wear resistance Low friction coefficient Optical transparency Chemical inertness Smooth surface Bio-compatibility Protective coating Bio materials Video Head Drum Coronary Artery Stent Hard disk Hip Joint
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Disadvantages of DLC films
High residual compressive stress (6~20 GPa) poor adhesion Hard disk Before deposition After deposition Substrate bending Delamination M. W. Moon, Acta Mater., (2002).
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Stress and sp3 bond fraction
Hardness
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To reduce residual scomp in DLC films
Substrate biasing Post-annealing Metal atom incorporation ; Ti, W, Mo, Cr, Al….
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W-incorporated DLC films
1.9 at % W Mechanism ? Not fully understood yet !!! A.-Y. Wang APL (2005).
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Purpose of this work DLC Diamond ; distorted sp3 ; ideal sp3 bonding
+ sp2, sp bonding Known as a primary cause of the residual stress in DLC structure dependency of total energy of the system on the bond angle & the electron density distribution and its effects on the stress reduction behavior of DLC films
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Tetrahedron bond model
C 109.5o Me tetrahedral bonding of carbon(or Me)-carbon structure relaxation total energy calculation ; reference state DEC-C DEMe-C 90o~ 130o C 90o~ 130o Me Bond angle distortion bond distance relaxation total energy calculation
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Calculation condition
Code; DMOL3 Exchange-correlation potential; GGA (PBE) Atomic orbital; double-zeta polarization basis set Cutoff radius of atomic orbitals; 9 Å All electron calculation Spin consideration
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Total energy change by the bond angle distortion
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Formation energy of Me-C tetrahedron
DEfM-C = (EtotM-C + EatomC) - (EtotC-C + EatomM) Me DEfM-C Me
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Isosurface of electron density; C-C-tetrahedron
0.5 1.5 1.0 90o C 1.5 1.0 0.5 Inset values are the electron density [Å-3] of the isosurface
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Isosurface of electron density right before it is separated
V Ti Ni Si Mn W Cr Mo Co Fe C 109.5o
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Isosurface of electron density right before it is separated
Ag Ar Cd Au Al Zn Cu Pd C 109.5o
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Electron density right before its isosurface is separated (res)
Weaker bonding Lower angular dependency of total energy stress reduction Lower res Lower shape anisotropy of electron density
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W-incorporated DLC films
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Me-DLC films; Experimental
Hardness Residual stress Young’s modulus By FCVA P. Zhang, J. Vac. Sci. & Tech. A (2002).
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Conclusion C Mn Au Al
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