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Experiment 300: Distillation
Sub-Team # 4 Team Leader: Adirene Castro Safety Officer: Annette deKloet Operator: Carlos Cardoso (Procedure) Operator: Robert St. John (Chemcad)
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Objectives GC Calibration Pump Calibrations Reach Steady-State
Comparison (Chemcad and McCabe Thiele)
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Overview Background Safety Plan of Investigation Data and Results
Discussion Recommendation Answer questions
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Background Process Flow Diagram
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Background (cont’d) Distillation Experiment Simple distillation. Ethanol n-Propanol Requirements 1. Second phase be formed 2. Different volatilities 3. Ability to separate phases
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Background (cont’d) Material Balance at Steady-State
Equilibrium Line Equation Number of Theoretical Stages
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Safety Hard Hats, Gloves and eye protection Equipment valves
Tank Levels Heating elements Ethanol and n-propanol
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Plan of Investigation Pump Calibrations GC Calibration
Achieving Steady-State
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Gas Chromatograph Calibration
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Pump Calibrations
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Reflux Ratio
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Steady-State Approach
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Steady-State Approach
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At Steady-State xD xB 4:37 pm Day 3 0.506 1.02 2.65 0.732 0.417
Time Reflux Flow Rate (mol/min) Distillate Flow Rate (mol/min) Bottoms Flow Rate (mol/min) xD xB 4:37 pm Day 3 0.506 1.02 2.65 0.732 0.417 Material Balance 3.5* * – 2.65*0.417 = mol/min
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Chemcad Distillate Flow Rate (mol/min) Bottom Flow Rate (mol/min)
Distillate Composition (xE) Bottoms Composition (xE) 0.95 2.55 0.73 0.44
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McCabe-Thiele
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Discussion Nmin = 4 Nt = 3 Efficiency = 33.3 %
xD,Chem= 0.73 whereas xD,Ex= 0.732 %Error = 0.27% xB,Chem= 0.44 whereas xB,Ex= 0.417 %Error = 5.2%
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Conclusions Feed and Reflux Ratio Effectively Maintained
Composition Fairly Constant. Did not vary more than 8% Temperature Fairly Constant Steady-State
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Recommendations Do not trust rotameters
Get a new air cooling heat exchanger Improve Data Collection Sheet, Procedure, Flow Diagram
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References Henley, Ernest J., and J. D. Seader. Separation Process Principles. New York: John Wiley and Sons, Inc., 1998. Unit Operations Super Team, Fall 2002 Distillation Experiment. FAMU-FSU College of Engineering, 2002.
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Ackowledgements Dr Loren B. Schreiber Rama Sista Mark Lescher
The Audience Everyone Who Believed in Us
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Questions?
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