1. DTM's Streamline Asset Management for Final Control Elements
Leo Hughes 1

2. Topics
Final Control Elements (FCE)
Asset Management
DTM Technology
Streamlining FCE Asset Management

3. Final Control Elements (FCE)
Basic Process Control Systems
Traditional Globe Style Control Valves
¼ Turn Valves
Damper Drives
Pneumatically Operated with Digital Positioners
Safety Instrumented Systems
ESD ¼ Turn Valves
Pneumatically Operated
Digital Positioners for Partial Stroke Testing
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4. Life Cycle Care of This Critical Asset
FCE Asset Management
Life Cycle Care of This Critical Asset
Commissioning
Monitoring
Maintenance and Repair
De-commissioning
Reduce the Cost of Ownership of Asset
Predictive Rather than Preventative Maintenance
Reduce man-hours Required to Maintain FCE

5. Increase Safe Process Run-time
FCE Asset Management
Increase Safe Process Run-time
Avoiding Unscheduled Down-time
Extending Scheduled Maintenance Cycles
Maximize Efficiency of Scheduled Down-time
Safety Instrumented System Monitoring
Increase Process Quality and Efficiency
Tight Valve Control Yields Tighter Process Control
Increased Process Yields by De-bottlenecking
Increase Product Quality Leads to Higher Profitability

6. Why Automated Asset Management?
Reduced Staff
Man-hours Available to Required Ratio Worsens
Increasing Demands
Higher Volume and Quality of Output
Higher Profitability
Environmental Monitoring and Control
Plant Safety
Automation is the Only Solution
Embeds Efficiency in the Digital Positioner
Provides Access to That Capability

7. Two Types of FCE Asset Management
Manual
Automated

8. Asset Management for FCE - Manual
Mechanical/Pneumatic Positioners
Manual Calibration
Scheduled Preventative Maintenance
Written Documentation
Requires Man Power
Digital Positioners
Employs Local User Interface – LED’s, LCD & Pushbuttons
Employs Device Descriptors (DD) & Handhelds
Automated Commissioning
Limited Monitoring
Limited Diagnostics
Written Manual Documentation

9. Asset Management for FCE - Automated
Digital Positioners and Asset Management Software – Stand Alone
Stand Alone PC Software
Digital Positioner Manufacturer Specific Software
Asset Management Software
Individual Connection
Direct to Device
Output Signal Wire (HART)
Network Wire (fieldbus)
May Employ a HART Multiplexer (MUX)
Digital Positioner with Asset Management Software Integrated into Control or Safety Instrumented System
Requires HART Analog Output Card for HART Installation
All Valve Parameters Available All the Time

10. What is FDT DTM Technology?
Field Device Tool – Device Type Manager
Standardized Digital Interface Technology
FDT Frame
Device Type Manager (Device Driver)
Uses Style Guide as a Template
No Limit on Graphics
Manufacturers are Free to Give User Best Access to Their Key ROI Features
Protocol Independent
Frame Independent

11. Field Device Tool Advantages for FCE
Applicable to all 3 Protocols
HART
Foundation Fieldbus
Profibus
Global Support
Majority of Control Systems
Majority of Field Device Manufacturers
Asset Management Software Programs
Endress+Houser/Metso – FieldCare
Yokogawa – PRM and FieldMate
Honeywell – Field Device Manager
ABB – Smart Vision
Foxboro - ValCare
Endorsed by Growing Number of Global End Users
Some Make DTM’s a Requirement

12. Device Type Manager (DTM)
DTM’s
Device Type Manager (DTM)
Designed by Manufacturer
Ease of Use of Device
Employs Graphics to Maximize Value of Key Features

13. FDT DTM Streamline Asset Management
Commissioning
Set-up Wizards
Automated Tuning
Baseline Diagnostics
Documentation
Monitoring
Alarm Monitoring
Valve Trend – Command vs. Position
Diagnostics
Continuous Diagnostics
On-Line Diagnostic Analysis
Off-line Signatures
Partial Stroke Tests (ESD)

14. Baseline Diagnostics Signatures
Commissioning
Set-up Wizards
Calibration Wizards
Auto Tuning
Custom Characterization
Baseline Diagnostics Signatures

15. Alarms Errors or Alerts All Sensor Outputs
FCE Monitoring
Status at a Glance
Operational
Electronics
Pneumatics
Alarms Errors or Alerts
Current and Historical
All Sensor Outputs
Max/Min Temperatures

16. FCE Monitoring
Status Graphic

17. FCE Monitoring Trend Graphs Command Signal Valve Position
Actuator Pressure
Historical Views

18. Diagnostics Continuous – Valve Activity Totalizers
Travel and Cycle Counters with Limit Alerts
Deviation Histograms
Position Timers
Off-line – Diagnostic Tests (Signatures)
Friction
Spring Range
Histerisis
Linearity
Step Tests
On-line – Normal Operational Condition Analysis
Partial Stroke Testing for ESD Valves
Breakout Force
Air Supply Leakage or Obstruction

19. Continuous Diagnostics
Valve Histograms
Position Timers
Cycles Travel
Time Open
Time near Closed

20. Off-line Valve Signatures
Actuator Signatures
Total Valve Friction
Spring Range
Stroking Speeds
Step Signatures
Two Way
Overshoot

21. On-line Valve Diagnostics
Calculates Valve Parameters
Friction
Performs Analysis
Suggests Recommend Action

22. Partial Stroke Testing (For ESD Valves)
Partial Stroke Test Configuration
Range of Movement
Duration and Speed
Alarm and Failure Parameters
PST Activation
PST Alarm/Error/Alert Notification
Pass/Fail
PST Data Collection and Graphical Display
Trends Position vs Pressure

23. PST
Configuration
Test Results
Test Alarms/Errors

24. Reports and Instructions
Commissioning Reports
Diagnostic Reports

25. Summary FCE Asset Management is Critical in Today’s World
Commissioning - Monitoring – Diagnostics
Basic Process Control Systems
Safety Instrumented Systems
Automation is a Necessity
Given Man-hours Available to Required Ratio
FDT DTM Technology
Widely Supported Global Standard
Widely Supported by FCE Manufacturers
Dresser Masoneilan
Flowserve Valtek & Limitorque
Metso Neles
Foxboro Eckhart
ABB
Siemens
Samson
Yamatake
Yokogawa
Auma

26. Streamlines FCE Asset Management Throughout Life Cycle
Summary
Streamlines FCE Asset Management Throughout Life Cycle
Commissioning
Monitoring
Diagnostics, Maintenance and Repair
Reduce the Cost of Ownership of Asset
Increase Safe Process Run-time
Increase Process Quality and Efficiency

27. Questions?
For further information please visit and Members web sites

28. Detailed Live Demonstrations are Available at the FDT Group Kiosk and Members Tables

29. Open access to device intelligence www.fdtgroup.org info@fdtgroup.org
Thank you for your attention!
Open access to device intelligence
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