Presentation is loading. Please wait.

Presentation is loading. Please wait.

3D Printing: The Future Dr. Bashir Khoda Assistant Professor

Published byDebra Fitzgerald Modified over 6 years ago

Similar presentations

Presentation on theme: "3D Printing: The Future Dr. Bashir Khoda Assistant Professor"— Presentation transcript:

1

2 3D Printing: The Future Dr. Bashir Khoda Assistant Professor
Department of Industrial and Manufacturing Engineering Director, 3D Printing Laboratory NDSU Sunday Academy Dr. Bashir Khoda 9/19/2016 2

3 Acknowledgement Md Ahasan Habib AMM Nazmul Ahsan PhD Student, NDSU
Assistant Professor, KUET, Bangladesh Office: Ehly 210 AMM Nazmul Ahsan PhD Student, NDSU Assistant Professor, KUET, Bangladesh Office: Ehly 210 Sunday Academy Dr. Bashir Khoda 9/19/2016 3

4 Outline Section 1: What is 3D printing?
Activity 1 Section 2: How the 3D printing is done? Activity 2 Section 3: What is deposition direction? Activity 3 Section 4: Traditional manufacturing process Activity 4 Section 5: Traditional manufacturing vs 3D printing Activity 5 Section 6: What are the common issues in 3DP? Conclusion Sunday Academy Dr. Bashir Khoda 9/19/2016 4

5 Questions? Sunday Academy Dr. Bashir Khoda 9/19/2016 5

6 What is 3D printing? Section 1: Sunday Academy 2016@ Dr. Bashir Khoda
9/19/2016 6

7 Question: How many of you have heard about 3D printing?
What is your opinion? Sunday Academy Dr. Bashir Khoda 9/19/2016 7

8 Some applications of 3D printing
Sunday Academy Dr. Bashir Khoda 9/19/2016 8

9 Manufacture for Design
Sunday Academy 9/19/2016 9 Khoda

10 Functional Product Sunday Academy Dr. Bashir Khoda 9/19/2016

11 Sub-Assembly Sunday Academy Dr. Bashir Khoda 9/19/2016

12 Size Sunday Academy Dr. Bashir Khoda 9/19/2016

13 Applications Arrays Ref: Gideon Levy
Sunday Academy Dr. Bashir Khoda 9/19/2016 13 Ref: Gideon Levy

14 Prototypes Sunday Academy Dr. Bashir Khoda 9/19/2016

15 Manufacturing Food! Sunday Academy Dr. Bashir Khoda 9/19/2016

16 Good vs Bad Food Sunday Academy Dr. Bashir Khoda 9/19/2016

17 Bio-medical Organ on Demand Sunday Academy 2016@ Dr. Bashir Khoda
9/19/2016

18 Tissue Engineering Sunday Academy Dr. Bashir Khoda 9/19/2016

19 Tissue Engineering Cells, Biomolecules (Growth Factors, Proteins)
Matrix: Membrane or Scaffold Organ Regeneration Wound healing Tissue Regeneration [*] Lanza R, Langer R, Vacanti J. Principles of Tisssue Engineering, 3rd Ed. Elsevier Science & Technology Books Sunday Academy Dr. Bashir Khoda 9/19/2016

20 Printing Tablet Sunday Academy Dr. Bashir Khoda 9/19/2016 20

21 Light Weight Structure @ NDSU
Hilbert Curve Sierpinski Curve Variational Porosity Space filling Curve Sunday Academy Dr. Bashir Khoda 9/19/2016

22 Shoes Ref: New Balance Sunday Academy Dr. Bashir Khoda 9/19/2016

23 Shoes Ref: Nike Sunday Academy Dr. Bashir Khoda 9/19/2016

24 Electronics ef: nscript] 9/19/2016 [Ref: Lewis]
Sunday Academy Dr. Bash[iRr ef: nscript] 9/19/2016 [Ref: Lewis] 24 Khoda

25 Electronics @ NDSU Ref: Dr. Val Marinov Prof. IME@NDSU
Sunday Academy Dr. Bashir Khoda 9/19/2016

26 Energy Sunday Academy Dr. Bashir Khoda 9/19/2016

27 Fashion Sunday Academy Dr. Bashir Khoda 9/19/2016

28 Fashion Sunday Academy 2016@ Dr. hBattsphi:r//n-e-r-v-o-u-s.com/
9/19/2016 28 Khoda

29 Others Ref: Deniz Karasahin Sunday Academy 2016@ Dr. Bashir Khoda
9/19/2016 29

30 Others iRobot Movie Sunday Academy Dr. Bashir Khoda 9/19/2016 39

31 How 3D printing works? Sunday Academy 2016@ Dr. Bashir Khoda 9/19/2016
31

32 3D Printing Also known as: Third industrial revolution
Next Generation Manufacturing Solid Free Form Fabrication Additive Manufacturing Print on Demand Layer Manufacturing Third industrial revolution Sunday Academy Dr. Bashir 9/19/2016 K 32 a hod

33 Is this New? Sunday Academy Dr. Bashir Khoda 9/19/2016

34 Chuck Hull: Year 1983 1986 founded 3D Systems
Sunday Academy Dr. Bashir Khoda 9/19/2016

35 Activity 1: Here are some items/material in-front of you. Can you
make a 3D part following 3D printing philosophy? Items are: A 2D HP printer and scissor A long rope Coarse sand, glue and ruler Multiple piece of card-board and scissor Polyurethane Foam sheet and cutter Flour and water Foam Spray Sunday Academy Dr. Bashir Khoda 9/19/2016

36 Question: How many types of 3d printing process are there?
Sunday Academy Dr. Bashir Khoda 9/19/2016

37 Classification (ASTM 2012)
Process Technique Material 1 Vat Photo-polymerization SL, 2PP Photo curable Polymer 2 Material Jetting DoD Inkjet printer, PJT Polymer, Ceramic, Metal 3 Binder Jetting 3DP 4 Material Extrusion FDM, Robocasting, Bio-plotting 5 Powder Bed Fusion SLS, SLM, EBM, SMS 6 Sheet Lamination LOM, UC Polymer, Ceramic, Metal 7 Directed Energy Deposition LENS, DMD Ceramic, Metal Sunday Academy Dr. Bashir Khoda 9/19/2016

38 Vat Photopolymerization
Liquid photopolymer in a vat is cured by light-activated polymerization. Sunday Academy Dr. Bashir Khoda 9/19/2016 38 Ref: Dave Rosen

39 Material Jetting Droplets of build material are selectively deposited.
Sunday Academy Dr. Bashir Khoda 9/19/2016 39 Ref: Dave Rosen

40 Binder Jetting Liquid bonding agent is selectively deposited to join
powder materials. Sunday Academy Dr. Bashir Khoda 9/19/2016

41 Material Extrusion Material is selectively dispensed through a nozzle or orifice. Sunday Academy Dr. Bashir Khoda 9/19/2016

42 Powder Bed Fusion Laser fuses thermoplastics powders in layers.
Sunday Academy Dr. Bashir Khoda 9/19/2016 42 Ref: Dave Rosen

43 Sheet Lamination A CO2 laser cuts thin sheets of material into desired cross- sections and join them with heat. Sunday Academy Dr. Bashir Khoda 9/19/2016 43 Ref: Dave Rosen

44 Directed Energy Deposition
Direct metal fabrication using laser cladding process. Sunday Academy Dr. Bashir Khoda 9/19/2016 44 Ref: Dave Rosen

45 How the 3D printing is done?
Section 2: How the 3D printing is done? Sunday Academy Dr. Bashir Khoda 9/19/2016

46 Activity 2: Printing an object with FDM or Form 1.
– At this point, I will show them the AM process from design to manufacturing with one machine. Sunday Academy Dr. Bashir Khoda 9/19/2016

47 3d printing process Physical Model Digitizing Point Cloud
Design Idea Generation Surface Fitting CAD Model STL Conversion Process Planning Additive Manufacturing Product Sunday Academy Dr. Bashir Khoda 9/19/2016

48 AM Process Hierarchy 3D Data Digitization Machine Initialization
(CAD/Reverse Eng.) Machine Initialization Part Cooling Processing/Physical printing Manufacturing /Machine Parameter Setup Standardization of Digital Data (de facto STL) Pre-Processing Post-Processing Part Removal Build Vector Determination Pre-Heating Support Removal Slice Generation Algorithm Material/Energy Deposition Machining/ Infiltration Material Filling Pattern Solidification Additive Manufacturing Processes

49 Question: Which one of the process step is important and why?
Sunday Academy Dr. Bashir Khoda 9/19/2016 49

50 AM Process Pre- Processing Processing Post- Processing Material Design
CAD 3-D scan STL format Orientation Slicing Path Plan Printing Configure printer Fabrication Remove support Clean Sunday Academy Dr. Bashir Khoda 9/19/2016 59

51 What is deposition direction?
Section 3: What is deposition direction? Sunday Academy Dr. Bashir Khoda 9/19/2016

52 Tool-path/Deposition Direction
Discontinuity ? Y X Y Deposition direction X (b) Sunday Academy Dr. Bashir Khoda 9/19/2016

53 Activity 3: Carpet Cleaning
– At this point, I will give them 3 minutes to form a group and identify a shape of the room they want to vacuum. Then there will measuring the information. Sunday Academy Dr. Bashir Khoda 9/19/2016

54 Carpet Cleaning Experiments
Shape and dimension Path Plan Number of turnings Time Cost Total efficiency (rate from 1- 5,5=most efficient) 1a 10 ft radius 14ftx11 ft 1b 1c 2a 15ft long, 12 ft high 2b Sunday Academy Dr. Bashir Khoda 9/19/2016

55 Traditional manufacturing process
Section 4: Traditional manufacturing process Sunday Academy Dr. Bashir Khoda 9/19/2016

56 Question: How manufacturing is done today?
Sunday Academy Dr. Bashir Khoda 9/19/2016

57 Activity 4: Here are some Thermocol Blocks and thin sheet in- front of you. Can you make a shape of a water bottle with it? Half of the class needs to use Thermocol Blocks and half will use thin sheet of Thermocol. Sunday Academy Dr. Bashir Khoda 9/19/2016

58 Subtractive Manufacturing
Lathe Machine Common Parts: Sunday Academy Dr. Bashir Khoda 9/19/2016

59 Subtractive Manufacturing
Milling Machine Common Parts: Sunday Academy Dr. Bashir Khoda 9/19/2016

60 Casting Common Parts: Sunday Academy 2016@ Dr. Bashir Khoda 9/19/2016
60

61 Injection Molding Common Parts: Sunday Academy 2016@ Dr. Bashir Khoda
9/19/2016

62 Traditional manufacturing vs 3D printing
Section 5: Traditional manufacturing vs 3D printing Sunday Academy Dr. Bashir Khoda 9/19/2016

63 Question: What are the differences between 3d printing and
traditional manufacturing process? - which one is good and why? Sunday Academy Dr. Bashir Khoda 9/19/2016

64 Activity 5: Traditional manufacturing vs 3d printing
– At this point, I will give them 3 minutes to pick a side and write down the pros and cons. Then there will be a debate for 5 minutes. Sunday Academy Dr. Bashir Khoda 9/19/2016

65 Conventional Mfg. Process and 3D Printing (AM)
Source: Baumers (2012) Sunday Academy Dr. Bashir 9/19/2016 K 65 a hod

66 Difficulty and Applications
Sunday Academy Dr. Bashir Khoda 9/19/2016 66 Ref: Gideon Levy Next

67 What are the common issues in 3DP?
Section 6: What are the common issues in 3DP? Sunday Academy Dr. Bashir Khoda 9/19/2016

68 Additive Manufacturing Component
Design Printers Materials Sunday Academy Dr. Bashir Khoda 9/19/2016

69 Additive Manufacturing Component
Design Printers Materials Sunday Academy Dr. Bashir Khoda 9/19/2016

70 Design Sunday Academy Dr. Bashir Khoda 9/19/2016 Ref: ORNL 70

71 Design Current Design Modified Design
Sunday Academy Dr. Bashir Khoda 9/19/2016 Ref: ATKINS Project 71

72 Additive Manufacturing Component
Design Printers Materials Sunday Academy Dr. Bashir Khoda 9/19/2016

73 Additive Manufacturing Component
Design Printers Materials Sunday Academy Dr. Bashir Khoda 9/19/2016

74 Materials Sunday Academy 2016@ Dr. Bashir Khoda 9/19/2016 74
Ref: Dave Bourell

75 Material Recycling Ref: Dr. Chad Ulven Prof. ME@NDSU
Sunday Academy Dr. Bashir Khoda 9/19/2016

76 Conclusion Sunday Academy Dr. Bashir Khoda 9/19/2016

77 IME Additive Manufacturing Laboratory
Sunday Academy Dr. Bashir Khoda 9/19/2016

78 Industrial & Manufacturing Engineering
One of 19 programs in the nation One of the largest manufacturing facilities. Extensive advanced manufacturing curriculum New IME 433: Additive Manufacturing course Electronics Manufacturing Precision Manufacturing Sunday Academy Dr. Bashir Khoda 9/19/2016

79 Conclusion Sunday Academy Dr. Bashir Khoda 9/19/2016

80 Acknowledgement Industrial and Manufacturing Engineering Department
Tissue Engineering and Bio-Manufacturing Research Group 3D Printing Working Group Dr. Chad Ulvan Dr. Val Marinov Dr. Sanku Mallik Mr. Ben Bernard Mr. David Lehman David Zupi Chuck Hoge John Cosgriff Fargo 3D Printing Sunday Academy Dr. Bashir Khoda 9/19/2016 80

81 Published work Ozbolat I.T, Khoda, AKMB, "Design of a new Parametric Path Plan for Hollow Tissue Scaffolds with Functionally Graded Materials", 2014 Journal of Computing and Information Science in Engineering (ASME Transaction) , doi: / AKM Khoda and Bahattin Koc, "Functionally Heterogeneous Porous Scaffold Design for Tissue Engineering", 45(11) pp , 2013 Journal of Computer Aided Design (CAD), AKM Khoda, I.T. Ozbolat and Bahattin Koc, "Designing Heterogeneous Porous Tissue Scaffolds for Additive Manufacturing Processes", 45(12) pp , 2013 Journal of Computer Aided Design (CAD) , AKM Khoda, and Bahattin Koc, "Modeling of Variational Gradient Porous Architecture with Multi-directional Filament Deposition in 3D Scaffolds", Journal of Computer Aided Design and Applications 10(3) pp , DOI: /cadaps AKM Khoda, and Bahattin Koc, "Designing Controllable Porosity for Multi-Functional Deformable Tissue Scaffolds" ASME Transactions, Journal of Medical Device 6(3) pp , 2012DOI: / Ozbolat I.T, Khoda, AKMB, Marchany, M., Gardella, J., and Koc, B, "Hybrid Tissue Scaffolds for Controlled Release Applications," Journal of Virtual and Physical Prototyping, 2012, 7(1): p AKM Khoda, I.T. Ozbolat and Bahattin Koc, "A New Functionally Gradient Variational Porosity Architecture for Hollowed Scaffold Design." Journal of Biofabrication (3): p doi: / /3/3/ AKM Khoda, I.T. Ozbolat and Bahattin Koc, "Engineered Tissue Scaffolds with Variational Porous Architecture". ASME Transactions, Journal of Biomechanical Engineering 133(1) pp , doi: / Sunday Academy Dr. Bashir Khoda 9/19/2016

82 Thank you. Sunday Academy Dr. Bashir Khoda 9/19/2016

Download ppt "3D Printing: The Future Dr. Bashir Khoda Assistant Professor"

Similar presentations

3D Printing Change this title.

3D Printing Change this title.
Zacharie Lavigne COMP-1631 February 1, 2011

Zacharie Lavigne COMP-1631 February 1, 2011
1. What is Rapid Prototyping

1. What is Rapid Prototyping
Design Realization lecture 9 John Canny 9/23/03. Last Time  More on kinematics and IK.  Some concepts from dynamics.

Design Realization lecture 9 John Canny 9/23/03. Last Time  More on kinematics and IK.  Some concepts from dynamics.
EML 2023 – Rapid Prototyping Lecture 1 – Additive Rapid Prototyping.

EML 2023 – Rapid Prototyping Lecture 1 – Additive Rapid Prototyping.
ADDBasics (2015) 3D-Printing Prof. Jouni Partanen Aalto University

ADDBasics (2015) 3D-Printing Prof. Jouni Partanen Aalto University
ME 330 Manufacturing Processes RAPID PROTOTYPING

ME 330 Manufacturing Processes RAPID PROTOTYPING
TAREK A. TUTUNJI Rapid Prototyping. Prototype A prototype can be defined as a model that represents a product or system. This model is usually used for.

TAREK A. TUTUNJI Rapid Prototyping. Prototype A prototype can be defined as a model that represents a product or system. This model is usually used for.
SPECIAL PROCESSING AND ASSEMBLY TECHNOLOGIES

SPECIAL PROCESSING AND ASSEMBLY TECHNOLOGIES
Rapid Prototyping Operations

Rapid Prototyping Operations
Rapid Prototyping Technologies Wei-Ren Ng Department of Electrical and Computer Engineering, University of Arizona.

Rapid Prototyping Technologies Wei-Ren Ng Department of Electrical and Computer Engineering, University of Arizona.
1 Rapid Prototyping Laminated Object Manufacturing Selective Laser Sintering Stereolithography Fused Deposition Modeling Solid Ground Curing 3D Printing.

1 Rapid Prototyping Laminated Object Manufacturing Selective Laser Sintering Stereolithography Fused Deposition Modeling Solid Ground Curing 3D Printing.
RAPID PROTOTYPING Fundamentals of Rapid Prototyping

RAPID PROTOTYPING Fundamentals of Rapid Prototyping
ASSIGNMENT ON DYEING AND PRINTING (3D PRINTING) SUBMITTED BY NITIN UKE MFTECH.

ASSIGNMENT ON DYEING AND PRINTING (3D PRINTING) SUBMITTED BY NITIN UKE MFTECH.
Standards and Process Control for Additive Manufacturing Shane Collins Director Program Management.

Standards and Process Control for Additive Manufacturing Shane Collins Director Program Management.
Rapid prototyping is a computer program that constructs three-dimensional models of work derived from a Computer Aided Design (CAD) drawing. With the use.

Rapid prototyping is a computer program that constructs three-dimensional models of work derived from a Computer Aided Design (CAD) drawing. With the use.
(a new emerging technology) Gagan Kumar C.S.E 8 th Sem 3710103.

(a new emerging technology) Gagan Kumar C.S.E 8 th Sem
3D Printing Based on Imaging Data: Medical Applications Michael Twardowski 6 Nov 2013 Michael Twardowski 6 Nov 2013.

3D Printing Based on Imaging Data: Medical Applications Michael Twardowski 6 Nov 2013 Michael Twardowski 6 Nov 2013.
Rapid Prototyping Dr. Lotfi K. Gaafar The American University in Cairo

Rapid Prototyping Dr. Lotfi K. Gaafar The American University in Cairo
Machine Tools And Devices For Special Technologies Rapid Prototyping Slovak University of Technology Faculty of Material Science and Technology in Trnava.

Machine Tools And Devices For Special Technologies Rapid Prototyping Slovak University of Technology Faculty of Material Science and Technology in Trnava.

Similar presentations

Ads by Google