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Zurn Chemical Drainage - Overview

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1 Zurn Chemical Drainage - Overview
March 29, 2018

2 agenda what you’ll learn
01 value proposition 02 how it works 03 features & benefits 04 design & specify 05 summary 06 resources

3 For engineers, water purveyors, and building owners,
Z9A-PTRAP chemical drainage P-trap For engineers, water purveyors, and building owners, Zurn Industries provides chemical drainage products that offer polypropylene piping and plenum-rated PVDF components unlike any competitor allowing you to safely and dependably dispose chemical waste for a cleaner water supply

4 voice of customer industries
“I need products that are dependable, durable and have a low total cost of ownership + require minimum downtime for maintenance.” building owner architect & engineer “I need products that are dependable, durable and cost-effective.” “I need products that are easy and cost-effective to install and maintain, that are assembled and packaged in a manner that streamlines labor.” contractor Healthcare Laboratories | Biomedical Facilities | Pharmaceutical Processing | Institutional/Education Laboratories | Food & Beverage Processing | Industrial & Chemical Plants

5 features & benefits chemical drainage
chemical drainage piping and neutralization tanks Chemical waste management is a high-stakes proposition. Zurn’s chemical drainage products are made with inert polypropylene and plenum-rated *PVDF (polyvinylidene fluoride) components for dependable chemical resistance and leak-free drainage. key features PVDF ASTM-F1673 (dark blue) UL-723/ASTM-E84 pipe for plenum installations Flame-retardant teal / aqua polypropylene ASTM F UL94 V-2 pipe for above-ground installation Non-flame retardant black polypropylene pipe for below-ground installations Neutralization tanks (HDPE) High-density polyethylene (HDPE) is a polyethylene thermoplastic made from petroleum. With a high strength-to-density ratio, HDPE is used in the production of plastic bottles, corrosion-resistant piping, geomembranes, and plastic lumber.

6 features & benefits pipe
flame retardant polypropylene Supports a wide range of chemicals For above-ground applications 10’ lengths 1.5”-6” diameters Z9-PVDF40 flame-retardant, UL classified PVDF chemical pipe non-flame retardant polypropylene Supports a wide range of chemicals Can be buried 10’ or 20’ lengths 1 1/2”-6” diameters PVDF (polyvinylidene fluoride) For return air plenum use Supports wider temperature ranges Flame-retardant UL classified 1 1/2”-4” diameters

7 features & benefits patented polypropylene fittings
one fitting, 3 connection options Zurn is the only manufacturer that offers one type of patented fitting for fusion, mechanical & stab-lock joint connection methods No need for transition fittings; high reliability and quality Design and job site flexibility; simplified inventory; product availability For polypropylene or PVDF systems mechanical Traditional grooved connection Replaces the metal band with a nut and seal Replaces the ratchet with a coupling nut wrench Avoids soaking the olive, grooving the fittings, or heating the seal STAB-LOCK™ Mechanical joint connection requiring no glues or grooving tools Grab ring technology, used in pressure rated systems like PEX Faster, versatile installation and maximum labor savings Polyethylene sealing ring + stainless steel grab ring Fusion Lock® Meets ASTM F1412, UPC, and CSA standards Polypropylene electrofusion seal for a permanent weld-like joint No additional clamping system needed Automatically senses connection size, delivering the right fusing power Allows for multiple joints of different sizes

8 features & benefits chemical floor drains
flame-retardant, polypropylene drain Drain includes a bottom outlet, membrane clamp, sediment bucket, and deep flanged grate Z9A-FD4 floor drain key features Stainless steel hardware Clamping collar Plan end outlet – 3”, 4”, or 6” outlet Use with or without sediments bucket Optional trap primer connection Optional cast iron heavy-duty grate

9 features & benefits chemical floor sink
flame-retardant, polypropylene floor sink key features Standard full grate 2”, 3”, an 4” outlets Use with or without sediment bucket or dome strainer Z9A-FSINK

10 features & benefits cleanout body
Z9A-PC04 cleanout body with plug features & benefits cleanout body available in polypropylene or PVDF (certified for use in a plenum) Zurn’s patented combination of fittings allow use with mechanical joint and Stab-Lock™ joining methods offering flexibility for the contractor key features One fitting for three connection types, minimizing jobsite inventory Polypropylene or PVDF construction Gas and water-tight plug

11 features & benefits neutralization tanks
HDPE Z9A-NT neutralization tank dilute acidic, alkaline, and solvent waste Standard and custom designs with inlets and outlets at the customer’s desired orientation key features 5-3,000 gallon size tanks

12 neutralization tank - how it works step-by-step
fluid enters tank The inlet channels chemical waste directly to the bottom of the HDPE neutralization tank 1 limestone neutralizes waste As the fluids work their way to the outlet, they must first pass through limestone chips filling the tank. Calcium carbonate (the effective ingredient in limestone chips) reacts with acids to form harmless neutral salts, carbon dioxide, and water. The neutral salts are transformed into sludge and fall to the bottom of the tank. Carbon dioxide gas mixes with water to form carbonic acid, which helps to neutralize alkaline wastes. The water helps to dilute the acidic, alkaline, and solvent waste 2 wastewater is discharged Once neutralized, the wastewater is discharged to the sewer system 3 neutralization tank

13 Test Your Knowledge How do Zurn neutralization tanks function?
Place the following in the correct order: Fluid passes through limestone chips to neutralize alkaline waste The wastewater is discharged to the sewer system The inlet channels chemical waste directly to the bottom of the HDPE neutralization tank

14 features & benefits limestone neutralization
reduce acidity Limestone is placed in the neutralization tank and water passes through the chips which reduces acidity in the water prior to entering the sewer system key features Must be used in conjunction with neutralization tanks Must be 1-3” diameter in size Must contain a high calcium carbonate content greater than 90% Replacement chips will be required as determined by use limestone volume requirements *Check with local authorities for sizing requirements in your locality.

15 features & benefits PHIX® cartridge
5x more efficient 5x more efficient and lasts up to 30X longer than limestone for lower maintenance key features Polypropylene construction for long life Compact design is ideal for retrofit applications Under sink point of use system does not require special piping 10 gpm Great for removal of acidic substances

16 features & benefits pH monitoring systems
analog system digital system track waste pH Analog and digital systems, used with neutralization tanks key features Remote monitoring Sealed unit to allow for various location options pH probe assembly with an immersion type electrode and mounting brackets constructed of polypropylene Includes 12’ of cable for hook up from junction box relay to pH control panel pH digital test results

17 features & benefits questions
Do you need a highly dependable method of disposing chemical waste? Use Dependably dispose waste for a safer, cleaner water supply Flame-retardant options Leak-free Gas and water-tight plugs Dependable, Leak-Free Waste Removal Flame-Retardant Water-Tight Do you want to be ensured that your piping is chemically-resistant? Design & Specify Highly durable polypropylene piping and plenum-rated PVDF components Zurn’s one patented fitting for fusion, mechanical, and stab-lock joining methods for ease of procurement and reduced inventory Heavy-duty grates Wide breadth of drains, cleanouts, piping, cleanout tanks, and monitoring components Neutralization tanks – standard and custom designs with inlets and outlets at the customer’s desired orientation Monitoring systems – analog or digital monitoring with remote options available Highly Durable Chemical Resistant Wide Array of Products Minimized Jobsite Inventory Customizable Tanks ADA

18 Test Your Knowledge Z9A-PFD2-4 floor drain
What are Zurn chemical drains’ top 3 benefits? Dependable, leak-free waste removal Highly durable, chemical-resistant Patented fittings for fusion, mechanical, and stab-lock joining methods Customizable neutralization tanks Z9A-PFD2-4 floor drain

19 how to specify step-by-step
material 1 PVDF (highly non-reactive), flame retardant polypropylene, non-flame retardant drainage components 2 Pipe, fittings, drains & cleanouts, neutralization products sizes Various diameter sizes to meet flow capacity 3 Zurn engineering 4

20 CHEMICAL DRAINAGE POLYVINYLIDENE DIFLUORIDE PVDF, highly non-reactive
For plenum (by ductwork) applications FLAME RETARDANT POLYPROPYLENE For above-ground applications NON-FLAME RETARDANT MATERIAL For underground applications PIPE Flame Retardant Polypropylene Z9-PP40-FR Schedule /2, 2,3, 4, 6” Z9-PP80-FR Schedule /2, 2,3, 4, 6” Non-Flame Retardant Polypropylene Z9-PP40-NFR Schedule /2, 2,3, 4, 6” Z9-PP80-NFT Schedule /2, 2,3, 4, 6” PVDF Z9-PVDF40 PVDF Schedule /2, 2,3, 4” FITTINGS Wyes Z9A-PY 45-Degree Wye Z9A-PYB Combination Wye and 45-Degree Elbow Z9A-PRY Reducing Wye Z9A-PRYB Reducing Combination Wye and 45-Degree Elbow Z9A-PYY 45-Degree Double Wye Z9A-PYYB Combination Double Wye and 45-Degree Elbow Z9A-PYYR Reducing Double Wye Z9A-PYYRB Combination Reducing Double Wye and 45-Degree Elbow Z9A-Y 45-Degree Wye X9A-YB Combination Wye and 45-Degree Elbow Z9A-YR Reducing Wye Z9A-YRB Reducing Combination Wye and 45-Degree Elbow Z9A-YY 45-Degree Double Wye Z9A-YYB Combination Double Wye and 45-Degree Elbow Z9A-YYR Reducing Double Wye Z9A-YYRB Combination Double Wye and 45-Degree Elbow Elbows Z9A-PE90 90-Degree Elbow Z9A-PE90S 90-Degree Street Elbow Z9A-PE45 45-Degree Elbow Z9A-PE45S 45-Degree Street Elbow Z9A-PLS90 90-Degree Long Sweep Elbow Z9A-E90 90-Degree Elbow Z9A-E90S 90-Degree Street Elbow Z9A-E45 45-Degree 1/8 Bend Z9A-E45S 45-Degree Street Elbow Z9A-LS90 90-Degree Long Sweep Elbow Adapters Z9A-PMA Male Thread Adaptor Z9A-PFA Female Thread Adaptor Z9A-PGA Glass Pipe Adaptor Z9A-PIA Iron Pipe Adaptor Z9A-MA Male Thread Adaptor Z9A-FA Female Thread Adaptor Z9A-GA Glass Pipe Adaptor Z9A-IA Iron Pipe Adaptor Z91-SJA Slip Joint Adaptor Tees Z9A-PT Sanitary Tee Z9A-PTR Reducing Sanitary Tee Z9A-PTTR-SX112 Reducing Double Sanitary Tee for Acid Waste Z9A-PTC Cleanout Tee Z9A-T Sanitary Tee Z9A-TR Reducing Sanitary Tee Z9A-TT-112 Double Sanitary Tee Z9A-TC Cleanout Tee Couplings Z9A-PC Z9A-C Z9A-SC Slip Coupling Reducers Z9A-PRED Z9A-RED Reducing Bushing DRAINS & CLEANOUTS Traps Z9A-PPTRAP P-Trap Z9A-PSTRAP S-Trap Z9A-PRUNTRAP Running Trap Z9A-PTRAP P-Trap Z9A-STRAP S-Trap Z9A-RUNTRAP Running Trap Z9A-ULOOP U-Loop Cleanouts Z9A-PC01 Adjustable Floor Cleanout Z9A-PCO4 Cleanout Body with Plug Z9-PPLUG Cleanout Plug Z9A-CO4 Cleanout Body with Plug Z9A-CO1 Adjustable Floor Cleanout Z9-PLUG Cleanout Plug Drains Z9A-PFD1 PVDF Z9A-PFD2 PVDF Z9A-FD2 Z9A-FD4 Heavy-Duty Z9A-FD1 Adjustable Floor Drain Z9-PNUT PVDF Nut Seals Z9-NUT Locking Nut Sinks Z9A-FSINK Floor Sink Z9A-WA Waste Assembly NEUTRALIZATION PRODUCTS (Centralized or Point of Use) Neutralization Tanks (Centralized) Z9A-NT Neutralization Tank PHIX Systems (Point of Use) Z9A-PHIX Sediments Interceptors (Point of Use) Z9A-SI Sediment Interceptor Dilution Tanks (Point of Use) Z9A-DT Gallon Dilution Tank

21 design & specify neutralization tank sizing

22 design & specify PHIX versus chemical drainage
Stand-alone acid neutralization system for under-sink installation Uses proprietary PHIX media to neutralize acidic wastewater in 30 seconds to 1 minute flow-through 1 PHIX cartridge handles up to 2 sinks – no special piping needed Drain-down time is 30 seconds to 1 minute for a 5 gallon sink

23 specify tools Zurn.com tools description Manufacturer Cross Reference
Select a manufacturer, then product, type, or competitor product number to find the corresponding Zurn Product ARCAT Review CAD, BIM, and spec files MasterSpec Review spec files Product Warranties Review One Zurn terms and conditions

24 Test Your Knowledge Place the following specify steps in the correct order: A. Size B. Material C. Zurn engineering D. Components

25 summary what you learned
architect & engineer Dependable and Durable Wide Array of Chemical-Resistant Products Customizable Tanks Leak-Free Waste Removal Water-Tight Minimized Jobsite Inventory contractor building owner Dependable, Leak-Free Waste Removal Highly Durable Water-Tight

26 summary Zurn overview For more than a century, Zurn Engineered Water Solutions® has established itself as an innovator and leading manufacturer of highly engineered water product solutions. Markets We Serve Zurn Engineered Water Solutions is a recognized leader in commercial, municipal, and industrial markets, delivering sustainable building solutions for new construction and retrofit applications. Industry Leading Product Lines The Zurn product offering includes items such as specification drainage products, manual and sensor operated flush valves, radiant heating systems, snow melt systems, trench drain systems, backflow and fire protection systems, and much, much more. Solutions We Provide At Zurn we are committed to providing smart solutions that save time and money. Our goal is serving the customer through innovation, continuous improvement, and assurance behind every installation. One Choice. One Zurn. Choose Zurn for a reliable, recognized manufacturer to supply your entire installation, from behind the wall rough-in, to finished trim product and fixture systems.

27 resources support address phone online 511 Freshwater Way
Milwaukee, WI 53204 toll-free ONE-ZURN zurn.com Product Pages | Tools, Specifications, & Resources | Vertical Market Solutions Manufacturer Cross Reference | ARCAT | MasterSpec | SpecBuilder | Specifiers | BIM/Revit Files zurn.learn.com Zurn Product - Overview How to Install and Support linkedin/Zurn Industries, LLC facebook/Zurn Industries, LLC youtube/Zurn twitter/ZurnInd


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