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Formula SAE: Aerodynamics

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1 Formula SAE: Aerodynamics
Our Team Matthew Calvert Donald Engler Gabrielle Godette Joseph Whiteman Forrest Copeland Mason Rusch Carmen MonteCalvo Cushmeer Sargent John Anderson Chelsea Newnam Aaron Baker

2 Introduction The team’s objective was to design an aerodynamics package for the ODU formula 1 racecar. The purpose of the aero package is to provide maximum downforce and minimum drag on the car in order to achieve faster lap times. The team decided to work on the aero package in 4 different parts: front wing/nose cone, sidepods, undertray/diffuser, and rear wing. The process for design for each element was broken down into three stages; research, design, and analysis Chelsea

3 FSAE Rules Front Mounted Devices:
In plain view, any part of any aerodynamic device must not be Further forward than 700 mm (27.6 inches) forward of the fronts of the front tires Wider than the outside of the front tires measured at the height of the hubs. When viewed from the front of the vehicle, the part of the front tires that are more than 250mm (9.8 inches) above ground level must be unobstructed. Cushmeer

4 Nose Cone First Nose Cone Iteration Iterative process was used to develop the nose cone shape in accordance with frame changes Designed primarily to cover the front portion of the frame with the impact attenuator attached and reduce drag Current Nose Cone Model Joseph

5 Front Wing Optimized based on research of scholarly articles and books
Completed full design analysis utilizing XFLR and Solidworks with a wide range of Reynolds Numbers 3D printed model complete Isometric View Front View Forrest

6 Nose Cone and Front Wing Results
Nose Cone CFD results: 30 mph Front Wing CFD results: 30 mph Front Wing XFLR airfoil results Eppler 420 had the highest amount of downforce There was a 42% decrease in drag from the first iteration to the final Lift also decreased but is considered to be negligible Forrest & Cushmeer

7 FSAE Rules Location Rear Mounted Devices:
In plain view, any part of any aerodynamic device must not be: Further rearward than 250 mm (9.8 inches) rearward of the rear of the rear tires Wider than the inside of the rear tires, measured at the height of the hub centerline. In side elevation, no part of the rear wing or aerodynamic device (including end- plates) must be higher than 1.2 meters above the ground when measured without a driver in the vehicle Mason

8 Rear Wing Eppler 420 Eppler 423 DJ

9 Rear Wing Results Matt All run at 40 MPH

10 Diffuser The main purpose of the diffuser is to direct airflow in a manner that will increase downforce at the rear end of the car. Important considerations: Design should not obstruct the engine, wheels, or frame Design must be in accordance with FSAE Rules Three major iterations were made before coming to final design Iteration 1: After Formula Critique Iteration 2: After Landman Critique Iteration 3: Final Design gabrielle

11 Diffuser Results Simple design produces optimal results
Final design creates low pressure vortices at the exit Abides by all previous considerations gabrielle

12 Side pods Results: The short side pod design had a higher mass flow rate than the traditional diverging/converging design of sidepod, due to the very low expected velocity of this event. A converging exit is still used to lower pressure at the exit of the side pods. jake

13 Side Pods Purpose is to provide protective housing for radiator, and increase efficiency of the heat exchanger Efficiency was optimized for mass flow rate through the side pod Since the heat exchanger is currently being redesigned, the size of the side pod will need to be altered before being fabricated, so that it fits the new radiator tightly aaron

14 Gantt Chart Carmen

15 Conclusion ODU’s 1st car with full aero
Aero designs locked in for team to use 3D printing to be complete by symposium Model scale waiting to be wind tunnel tested Challenges for next semester’s students Carmen

16 Questions? Carmen


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