1. SAFE WORK INSTRUCTIONS
Title of Subject: Rail Tugger (Air & Hydraulic)
Last Reviewed Date: October 2015
SAFE WORK INSTRUCTIONS
Steps for Initial SWI Training:
Prepare – Review the SWI.
Present – Quick Card at the machine with experienced operator.
Tryout – Person runs the machine with supervision.
Follow up – Competency points are verified by supervisor and is signed by the trainee/trainer to complete the training.
Steps for Retraining:
Review SWI or Quick Card
Verify Competency Points
Complete Annual Training Requalification Form
Competency Points:
Pre-Ops©
Pulling Rail©
Operating Winch©
The following safe work instructions in NOT INTENDED to replace hands on training requirements of the code of federal regulations. The intent is to provide an overview of known potential safety hazards associated with equipment operation. Hands on training with an experienced operator on each specific model must be conducted. The trainee can not proceed onto production until they are determined ready to proceed by the supervisor of the training. Before any operation or maintenance procedure is performed with or on this vehicle, it is important that personnel have a complete understanding of the location and functions of all controls and indicators, as well as, the location and use of all emergency shutdown controls and procedures.
Buchanan Minerals, LLC is providing this safety guidance in order to specify the minimum safety standards, practices or policies that are expected to be observed by persons operating on Buchanan Minerals property. Additional or different safety standards, practices or policies may be applicable to your business or situation. You are solely responsible for establishing the safety standards, practices and policies that are applicable to your business and your situation and Buchanan Minerals, LLC assumes no responsibility or liability in that regard. Note: Only information that is maintained on the Buchanan Minerals web site is deemed controlled.

2. SAFE WORK INSTRUCTIONS
Title: Rail Tugger (Air & Hydraulic)
SAFE WORK INSTRUCTIONS
KEY POINTS
SAFETY PRECAUTIONS
Work Place Examination:
Always examine the Roof and Ribs in the immediate area around the rail tugger and in the area where rails are to be loaded.
Examine the work area and path of travel for the rails to be recovered.
Ensure communication has been established with all people in the immediate area, that rails are to be pulled and recovered.
Scale down or support loose roof and ribs as necessary.
Remove any potential tripping hazards or obstructions for the rails path of travel.
Ensure radio communication is operational and establish with all groups.
Pre-Operational Checks:
Always make a pre-operational check on the rail tugger platform and the winch mechanism.
Check the entire unit for oil leaks and damaged hoses.
Check the ropes, connections, and other puling equipment for defects
Assure that the ropes, shackles, and pins are the proper rating. .
Examine air &/or hydraulic lines for damage.
Examine all line connections for proper securing.
Ensure all air connections (Chicago fittings) have R- clips, and hydraulic connections are not leaking or hoses are damaged.
When utilizing an air winch examine the air “football” has the proper amount of oil.
Make a walk-around visual examination of the entire unit.
Do not allow oil, grease, coal, or other combustible materials to accumulate on the equipment.
Ensure the pulling rope is equipped with factory ends. (Either a loop end with steel thimble or magna-fluxed hook), Crosby clamps are not acceptable means of shortening the rope.
Never utilize damaged or malfunctioning parts.
Add oil based upon required amount.

3. SAFE WORK INSTRUCTIONS
Title: Rail Tugger (Air & Hydraulic)
SAFE WORK INSTRUCTIONS
KEY POINTS
SAFETY PRECAUTIONS
Pulling Rails:
The lead rail to be recovered shall be equipped with a rail recovery bullet nose.
The Rail Bullet shall be connected manufactured pins and properly rated shackles.
Ensure adequate guarding is in place between the operator and the rail being recovered.
Before Rail recovery begins ensure all persons are in the clear and remain in the clear during the recovery operation.
Rail Car placement for recovery, shall be parked as practicable to the middle of an intersection as possible.
The distance between the inby end of the rail car and the outby end of the rail being recovered shall be connected as close as practicable.
Ensure the clevis thumb screw is always pointed toward the mine roof to prevent, the clevis from catching.
Always place yourself behind a guard or in the clear while tension is on the rope.
A rail ramp shall be utilized to assist in pulling the rail onto the rail car.
Operating Winch:
The winch mechanism functions shall be tested for proper operation before beginning the process of rail recovery.
Once recovery is completed re-examine the travel path for potential hazards.
Never utilize damaged or malfunctioning parts or tools.