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Published byClifford Pulsifer Modified over 10 years ago
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Tire, Wheel, and Wheel Bearing Fundamentals
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Contents Tires Wheels Valve stems and cores Lug nuts, studs, and bolts
Wheel weights Hub and wheel bearing assemblies
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Tires Tires perform two basic functions:
act as a soft cushion between the road and the metal wheel provide adequate traction (friction) with the road surface
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Tire Types Pneumatic Tubeless tire Tube-type tire filled with air
internal air pressure pushes out on the inside of the tire to support the vehicle Tubeless tire does not use an inner tube tire and wheel form an airtight unit Tube-type tire uses an inner tube to hold air pressure
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Tubeless Tire
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Parts of a Tire
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Tire Rolling Resistance
Measurement of the amount of friction produced as the tire operates on the road surface High rolling resistance increases fuel consumption and wear Rolling resistance is reduced by higher inflation pressure, tire design, and a lighter vehicle
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Tire Construction There are many design variations:
different numbers of plies may be used plies may run at different angles different materials may be used Three types of tires used on automobiles: bias ply belted bias tire radial tire
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Bias Ply Tire Plies run on an angle from bead to bead
Angle is reversed from ply to ply Does not use belts Body of the tire flexes easily Provides a smooth ride Plies and tread are weakest reduces traction at high speeds increases rolling resistance
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Bias Ply Tire
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Belted Bias Tire Bias tire with belts added to increase tread stiffness Belts lie under the tread area only Two stabilizer belts and two or more plies improve tire performance provides a smooth ride and good traction reduces rolling resistance
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Belted Bias Tire
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Radial Ply Tire Plies run straight across from bead to bead
Stabilizer belts lie beneath the tread Belts can be made of steel, flexten, fiberglass, or other materials
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Radial Ply Tire Uses a very flexible sidewall with a stiff tread
provides a very stiff footprint improves safety, cornering, braking, and wear may produce a harsher ride at low speeds
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Radial Ply Tire
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Tire Sidewall Markings
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Tire Size Alpha-Numeric–Uses letters and numbers to denote tire size in inches and its load- carrying capacity in pounds
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P-Metric–Uses metric values and international standards
Tire Size P-Metric–Uses metric values and international standards
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Points of Measurement
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Aspect Ratio Height-to-width ratio of a tire. Comparison of a tire’s height and width
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Maximum Load Rating Amount of weight the tire can carry at the recommended inflation pressure Printed on the sidewall P-metric: given in kilograms and pounds Alpha-numeric: indicated by a letter such as B, C, or D
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Maximum Inflation Pressure
Highest air pressure that should be pumped into the tire Many tires have a maximum recommended pressure of 32 to 40 psi (220 to 275 kPa)
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Tread Plies Number of plies and ply rating:
2-ply with a 4-ply rating 4-ply Greater number of plies usually indicates a greater load-carrying capacity
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DOT Serial Number Identifies the manufacturer, plant, location, construction, and date of manufacture Stamped into the sidewall Department of Transportation rating means the tire has passed prescribed safety tests
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Tire Grades Tread wear Tire traction Tire temperature resistance
given as a number, 100 to 500 higher number is more resistant to wear Tire traction given as an A, B, or C “A” rating has the most traction Tire temperature resistance “A” rating resists temperature buildup best
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Speed Rating Maximum allowable sustained road speed a tire can safely withstand without failure Ratings range from B to Z “B” rating 31mph or 50 km/h “Z” rating 149 mph or 238 km/h
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Wear Bars When too much tread has worn away, solid rubber bars will show up across the tread
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This is a high pressure spare, requiring 60 psi (415 kPa)
Compact Spare Tire This is a high pressure spare, requiring 60 psi (415 kPa)
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Self-Sealing Tires Coating of sealing compound is applied to the liner
If a nail punctures the tire, air pressure will push the soft compound into the hole to stop air leakage
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Self-Sealing Tire Action
A. Nail punctures tire B. Nail is pulled out C. Sealing compound flows into the hole
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Retreads Used tires that have had a new tread vulcanized to the old carcass, or body Large truck tires are often recapped because of the high cost of new truck tires
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Run-Flat Tires Use extremely stiff sidewall construction
Still usable with a loss of air pressure Tire will still retain most of its shape because the sidewall is strong enough to support vehicle weight
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Run-Flat Tires
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Tire Inflation Monitoring System
Often used with run-flat tires Pressure sensors are mounted on each wheel If tire pressure is not correct, the wheel sensor produces a radio signal Signal is received by a module that turns on a dash warning light
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Pressure Sensor
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System Operation
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Wheels Designed to support the tire while withstanding loads from acceleration, braking, and cornering Made of steel, aluminum, or magnesium Lightest weight is desirable to reduce “unsprung” weight, improving handling
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Wheel Assembly
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Aluminum or magnesium wheels are often called “mags”
Mag Wheels Aluminum or magnesium wheels are often called “mags”
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Drop-Center Wheel Allows for easier installation and removal of the tire Center of the wheel is smaller in diameter than the rim When installing a tire, it can fall into the recess, then, the other side of the tire bead can be forced over the rim
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Note the smaller diameter in the center of the rim
Drop-Center Wheel Note the smaller diameter in the center of the rim
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Dimensions of a Wheel
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Safety Rims Small ridges on the rim hold the tire on the wheel during a tire blowout or flat
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Valve Stems and Cores Valve stem Valve core Valve cap
pressed into a hole in the wheel of a tubeless tire to allow inflation and deflation Valve core spring-loaded air valve that is threaded into the valve stem Valve cap protects the air valve and stem threads from dirt, moisture, and damage
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Valve Stem Assembly Valve stem snaps into the hole in the wheel
Press fit forms an airtight seal Valve core screws into the valve stem body
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Lug Nuts, Studs, and Bolts
hold the wheel and tire assembly on the vehicle Lug studs special studs that accept the lug nuts Lug bolts used instead of nuts screw into threaded holes in the hub or axle flange
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Lug Nut and Stud Stud is pressed into the hub or axle flange
If metric or left-hand threads are used, markings will normally be given
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Wheel Weights Small lead weights
Attached to the wheel rim to balance the wheel-and-tire assembly Used to offset a heavy area of the wheel and tire
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Hub and Wheel Bearing Assemblies
Allow the wheel to turn freely around the spindle, in the steering knuckle, or in the bearing support Most wheel bearings are tapered roller bearings or ball bearing
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Tapered Roller Bearing
Lubricated with high-temperature grease
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Balls allow parts to rotate with a minimum amount of friction and wear
Ball Bearing Balls allow parts to rotate with a minimum amount of friction and wear
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Hub and Wheel Bearing (Nondriving Wheels)
Spindle is stationary, providing a mounting place for the wheel bearings, hub, and wheel Hub is partially filled with grease to lubricate the bearings Nut on the end of the spindle allows adjustment of the bearing preload
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Hub and Wheel Bearing (Nondriving Wheels)
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Hub and Wheel Bearing (Nondriving Wheels)
Used on the front of rear-wheel-drive cars or the rear of front-wheel-drive cars
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Hub and Wheel Bearing (Driving Wheels)
Axle shaft rotates inside a stationary support Drive shaft fits through the center of the bearings Hub is splined to the axle shaft Ball bearings are lubricated by thick, high- temperature grease
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Hub and Wheel Bearing (Driving Wheels)
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Hub and Wheel Bearing (Driving Wheels)
Commonly used on the front of front-wheel- drive vehicles
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Hub and Wheel Bearing (Four-Wheel Drive)
Front drive axle extends through a stationary spindle Special free-wheel, or locking hub transfers power from the axle to the hub- disc assembly when in four-wheel-drive
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Hub and Wheel Bearing (Four-Wheel Drive)
Front axle, brakes, hub, and wheel bearing assembly
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