1. Welcome to MEP101 Product Realization
web.iitd.ac.in/~pvmrao/mep101/mep101.htm

2. Product Realization by Manufacturing
Why this course
An overview of the course
An overview of product manufacturing
Product life cycle
An overview of manufacturing processes

3. “Manufacturing” Defined
Definition 1
Manufacturing is derived from Latin word manu factus which means “made by hand”.
Definition 2
Manufacturing is transformation of raw material into goods.
Definition 3
Manufacturing is to plan and deploy an optimum way of transformation of raw material into goods by integration of people, capital, processes, systems and enterprises to deliver products of value to society.

4. Product Realization by Manufacturing
Manufacturing is a value adding activity.

5. Product Realization by Manufacturing
Manufacturing creates wealth for nations.

6. Product Realization by Manufacturing
Manufacturing creates wealth for nations.
Manufacturing
India ≈ 15-20%
China ≈ 50-55%
Services
India ≈ 50%
China ≈ 30%

7. Product Realization (An Example)
Toyota
2008
Rank in the world 5
Revenues: billion $
Profits: 15 billion $
(comparable to GDP of Uganda, Ghana or Bahrain)
2009 10
204 billion $
- 4 billion $

8. Why should I study this course ?
Every engineering branch is associated with products and their manufacturing. (Computer, Cell Phone, Soap, Syringe, Automobile)
Product Realization requires knowledge from multiple disciplines.
In future you may be heading a company manufacturing products such as computer chips (Intel), petroleum products (Shell) or consumer care (Unilever)
Who should head GE (medical equipment, aircraft engine, electrical appliances, MSNBC, refrigerators, finance, water purifiers)
Jeff Immelt did his graduation in Mathematics.

9. Does this course help me in subsequent semesters?
A Project carried out by Computer Science Students
(Rohan, Dheeraj & Viabhav)

10. (Safety guidelines must be followed)
Product Realization
Briefing Session + 3 hours of practice
(Safety guidelines must be followed)

11. Change in Practical Timings: 9.00 a.m. to 12.00 noon

12. Product Life-Cycle

13. Need for Product Design
Necessity is the mother of invention
Novel Bottle for Soft Drink
Invention promotes necessity
New Jacket Design
Exploiting gaps in the market segment
Nano
Redesign situation
V-Rod from Harley Davidson

14. Design Process
Conceptual Design
Configuration Design
Detail Design

15. Functional Testing
Crash Test

16. Functional Testing
Crash Test

17. Forging of Industrial Part
Manufacturing
Forging of Industrial Part

18. Plastic Chair and its Mold
Tooling
Plastic Chair and its Mold

19. Assembly
Manual Assembly

20. Assembly Planning

21. Inspection

22. Product Disposal