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BioMEMS Implantable Drug Delivery Systems
Professor Horacio Espinosa – ME381 – Final project Aaron Alexander Luke Rogers Dan Sheehan Brent Willson
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Current Technology Include hypodermic needles, pills, and passive transdermal methods Disadvantages: Highly Invasive Poor Control Can be Ineffective
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Drug Delivery by MEMS Advantages Disadvantages Improved Control
More Effective Less Intrusive Disadvantages Biocompatibility Concerns Biofouling Issues
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Areas of Research In Vivo Devices Transdermal Devices Within the body
Implanted or Ingested Transdermal Devices Acts through the skin
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Reservoir Devices Passive Active Pourous material allows diffusion
Deteriorating membranes Active Electrically activated Biocompatibilty Issues: Toxicity and damage to tissue Functionality (Biofouling)
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Passive vs. Active Passive Active Simpler to manufacture
No power source needed Less control Active More complex fabrication Battery required More biocompatibility concerns Much more control Several means to stimulate actuation
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The “Smart Pill” Built-in sensor to detect when the drug is required
Artificial muscle membrane to release the drug
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Transdermal Devices Currently available: Improvements: Passive
Can be ineffective and difficult to control Improvements: Iontophoresis Chemical Enhancers Ultrasound
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Microneedles Microneedles are used to improve transdermal drug delivery
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MicroCHIPS Inc. Implantable Device
Best Device MicroCHIPS Inc. Implantable Device
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MicroCHIPS Inc. Implantable Device
Best Device MicroCHIPS Inc. Implantable Device
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Why?
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Why? Many different configurations make it quite Versatile
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Why? Many different configurations make it quite Versatile
Easy to implement
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Why? Many different configurations make it quite Versatile
Easy to implement Simple yet effective
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Why? Many different configurations make it quite Versatile
Easy to implement Simple yet effective Smaller in size than the “Smart Pill”
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Start with Silicon wafer approx. 300 microns thick
PECVD 3000 angstrom thick Silicon Nitride Silicon Nitride Patterned with Photolithography and RIE etched KOH anisotropic etch (Silicon Nitride acts as a mask and stop)
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Deposit Gold Cathode and Anode Membrane
PECVD Silicon Dioxide used as a Dielectric Patterned using PR and etched with RIE Etched to gold membrane using RIE
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Invert and inject drug into reservoir using inkjet technology
Reservoirs capped with Silicon Nitride
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Steps following fabrication
Integrated Circuitry manufactured Combined with delivery chip and thin film battery into a compact package
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Thin Film Battery No toxic materials used
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Thin Film Battery No toxic materials used
Nothing to leak into the body
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Thin Film Battery No toxic materials used
Nothing to leak into the body Can be recharged many times
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Thin Film Battery No toxic materials used
Nothing to leak into the body Can be recharged many times 1.5 to 4.5 volts
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Thin Film Battery No toxic materials used
Nothing to leak into the body Can be recharged many times 1.5 to 4.5 volts Size: .5 to 25 cm2 15 microns thick
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Battery Cross Section
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Actuation
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Oxidation Reduction Reaction
Au + 4Cl- [AuCl4]- + 3e- Au + mH2O [Au(H2O)m]3+ + 3e- 2Au + 3H2O Au2O3 + 6H+ + 6e- 2Cl- Cl2 +2e- Au2O3 + 8Cl- + 6H+ 2[AuCl4]- +3H2O
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Activation of Redox Reaction
The in vivo environment can be considered as an aqueous NaCl solution with a PH between 6 and 7 When a minimum of .8V is applied [AuCl4]- is the favorable state for gold in this solution.
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Advantage of Implantable Drug Delivery
Conventional drug delivery such as injection or pills Much farther from the ideal concentration over the time cycle MEMS implantable drug delivery systems Maintains a dosage level very close to the target rate
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Oxidation (corrosion) of Gold Reservoir Caps
A stimulus voltage is applied for µs to start the oxidation reaction Gold corrodes and goes into the body as harmless [AuCl4]-
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Gold Reservoir Cap
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Developing Technology
Nano-channel Device Porous Hollow Silica Nanoparticles (PHSNP) Quantum Dots
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Nano-channel Device Nano-channel filter Simpler than previous devices
Standard/Mass production Dimensions optimized for strength
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Top of Base Substrate Drug enters entry flow chamber from entry port of top substrate Enters input fingers, passes through nano-channels Exits through output fingers and exit flow chamber
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Glucose Release Solution to constant drug delivery need
Drawback: drugs pass through nano-channels at different rates – electrical integration and control of flow through nano-channels
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Porous Hollow Silica Nanoparticles (PHSNP)
Used in many different applications Past drug carriers primarily oil-in-water units, liposomes, and nanoparticles and microparticles made of synthetic polymers and or natural macromolecules PHSNP diameter = 60-70nm, wall thickness = 10nm Synthesis of PHSNP involves CaCO3 template Fig. 3. TEM (Transmission Electron Microscope) image of PHSNP
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PHSNP to carry Cefradine
Treat bacterial infection by destroying cell walls Used for infection in airways, kidneys, post-surgery, other Fig. 1. Molecular structure of cefradine.
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Distribution of Cefradine in PHSNP
PHSNP and Cefradine mixed vigorously Fig. 2. Preparation process of drug carrier from PHSNP. (a) PHSNP; (b) suspension of cefradine and PHSNP; (c) PHSNP entrapped with cefradine. Fig. 4. Distribution of pore diameters in the wall of PHSNP (a) before entrapping cefradine; (b) after entrapping cefradine.
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Release of Cefradine Stage one: 76% release in 20 min. – surface of PHSNP Stage two: 76%-82% release in 10 hours– pores of PHSNP Stage three: insignificant release from PHSNP hollow center Gradual release over time can be exploited in drug delievery applications Fig. 5. In vitro release profile of cefradine from PHSNP
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Quantum Dots Crystals containing a group of electrons – usually made of II-VI semiconductor cadmium selenide Nanometers wide, demonstrate quantum properties of single atoms, absorb and emit specific wavelengths of light Bind Taxol, a cancer-fighting drug, and a molecule with affinity to folic acid receptors to quantum dots, also effective when bound with antibodies Cancer cells have high concentration of folic acid receptors and can be targeted Once excited with IR light, the bond is broken with the drug, Taxol, which is able to attack the cancerous cell
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IR Illuminated Rat Implanted with tumor
Injected with quantum dots, bound with Taxol High concentration around tumor Technique not as effective in humans due to deep internal organs May be effective for skin and breast cancer
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