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Acoustics in Generator Applications Section A:

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Presentation on theme: "Acoustics in Generator Applications Section A:"— Presentation transcript:

1 FG Wilson Acoustics Session Wednesday 18th April – Stream 4 – 11:30 – 12:40

2 Acoustics in Generator Applications Section A:
Acoustics in Generator Applications Section A: 11:30 – 12:00 Section B: 12:10 – 12:40

3 Section A: Acoustics Agenda Generator Noise - Background
Vibration Isolation Engine firing sequence effects Packaged Generator – advantages / disadvantages Generators over residential units Section B: Noise and vibration issues associated with pipework and cabling Common Issues noise and vibration control A good specification document Summary of the testing methods available and how useful they are. Interesting case studies

4 Mechanical Considerations
ENERGY 25-35% Engine Radiation (~3%) Exhaust 39% 20-30% Electricity Radiator Alt In-efficiency (~5%) # Noise < 1% of Energy Balance #

5 Generator Noise FAN NOISE ENGINE NOISE

6 Sound Power Sound Power (SWL) Does not vary with distance
The average amount of sound energy being transferred by a sound source to the surrounding environment over a given period. (Unit: Watt) Does not vary with distance Is a characteristic of the vibrating object

7 Sound Pressure Sound Pressure (SPL) Varies with distance
The perceived noise level at a given point from the sound source. (Unit: Pascal) Varies with distance

8 30dB 195dB Range of Sound - dB 0.000000001 Watt - whispering voice
40,000,000 Watts - Concorde at Take-Off 30dB 195dB

9 Generator – Open Set Noise Data
Typical Spectra – Single Octave and A-Weighted

10 Spectra Sound Waves Noise Data is made up of waves of many different frequencies

11 Typical Generator Noise Spectra
1/3 Octave Analysis (Typical V-12 Cylinder) Single Octave Analysis

12 Accuracy of Sound Measurement
Measurement of noise: Hemi-Anechoic Chamber Free Field Environment Reverberant Effect Absorptive Effect Accurate noise levels offer cost effective and compact acoustic solutions

13 Make-up of Spectra Open sets as either 6 or 8 Position Array
1/3 Octave Analysis (Typical V-12 Cylinder) Usually analysed as A-Weighted

14 Achieving Noise Requirement
To achieve the required noise level we must Attenuate this sound source ~ 116dB 52dBA

15 Difficult / Transmits / Flanking Risk
Acoustic Treatment We require the implementation of different methods and techniques in the reduction of various frequencies Restrictive / Troublesome Difficult / Transmits / Flanking Risk Standard Methods

16 Treatment Attenuation Reducing the amount of noise
emanating from a noise source. 2 Basic Methods Sound Absorption Vibration Isolation.

17 Treatment Nothing Distance Solid barrier Absorptive attenuation
Reactive attenuation

18 Treatment Distance Location of noise source
Location of noise sensitive area

19 Treatment Solid barrier The barrier effect

20 Treatment Thin sheet metal- Poor Sheet metal with lining- Better
Absorptive attenuation Wall Construction Thin sheet metal- Poor Sheet metal with lining- Better Concrete- Better Still Composite wall- Good Cavity Wall - Excellent

21 Treatment Absorptive attenuation Splitters Acoustic Louvres Gap Width
Attenuation properties based on Gap Width Element Width Length Acoustic Louvres Single bank Double bank Chevron

22 Treatment Reactive attenuation Ducts / Silencers
Used for handling and directing inlet and outlet air. Attenuation based on Bends Constrictions Enlargements Duct length

23 Vibration Vibration Isolation Minimising the amount of vibrational energy transmitted to building or enclosure structure. Degree of Isolation required often quoted as a percentage (% Isolation). Sometimes quoted as deflection in mm meaningless unless AVM type is specified.

24 Vibration Types of AVM Rubber Standard (75%) Spring
Higher isolation (95%) Spring & Damper Bespoke isolation (99%) Captive Anti-shear design

25 Floating floor Purpose To reduce the transmission of airborne noise
Reduce low frequency noise / vibration Prevent flanking noise

26 Methods Employed Treatment Reactive attenuation Solid barrier
Absorptive attenuation Absorptive attenuation Vibration isolation

27 Generator Attenuation
Acoustic louvres Distance Solid barrier – walls Prevent vibration Absorption

28 Exhaust Noise “RAW” Exhaust Noise is measured at a distance of 1m and 90o to the flow Temperatures tend to be in excess of oC.

29 Typical Exhaust Silencer
Absorptive / Reactive Silencer

30 Exhaust Silencer Performance
Actual Measured Performance of a “35dB” Silencer

31 Exhaust Silencer Consideration
Flow Noise: No matter what insertion loss may be provided by the silencer system, there can be risk of noise being generated by the passage of high velocity exhaust gas through a small orifice Dependant on: Temperature Flow Rate Diameter

32 Exhaust Silencer Consideration
Addition of Silencers into Exhaust System will increase temperature & pressure Higher temperature gas will increase volumetric flow termination point

33 Break 10 Mins Section B: 12:10 – 12:40

34 Common Acoustics Issues in Generator Applications Section B:

35 Engine Firing Order Diesel & Gas Engines will generally be 4 Stroke Cycle Generally: V-Form In-Line The Order dictates the “Dominant” frequency

36 Packaged Generators Standard Generator Acoustic Packages
Standard Acoustic Canopies Smaller Gensets / CHP units Sized per family of power nodes ~ 80-85dBA (75% or 100% Load?) Standard Acoustic Containers Structural Typically 65dBA, 75dBA or 1m Bespoke Acoustic Enclosures Can be Drop-over or Containers Containers can have acoustic floors From 1m upwards Can be used as “Box in Box” for lower requirements

37 Vibration Transmission
Pipework & Cabling etc. Reduce the transmission of vibration Direct vibration Vibration due to airborne noise Methods Use of flexible hangers and spring isolators Flexible couplings to avoid transmission of vibration Power cabling connection to bus duct etc.

38 Common Issues Example:
Generator canopies designed and tested for EC Noise Directive 2001 Tested to ISO3744 at 75% Load for LWA Corrected to 1m & 7m for published data Published 1m & 7m data assumed to be full load Un-welcome surprise during site full load (High Frequency & Low Frequency)

39 Common Issues Common issues that we generally find will be due to two distinct points: Poor installation AVM’s “bottom out” Springs & Hangers too tight Incomplete insulation / Gaps Poor product selection for application Exhaust selections Fans

40 Good Specification Best Specifications:
Those that specify intent and quality AVM’s Test Methods Method to install That don’t “Over specify” Sometime combinations of equipment may not be optimum when combined Manufacturers data can be “sales orientated”

41 Test Methods Equipment Tests Product Test Data FAT testing Source data
Attenuation data Silencers Attenuators AVM’s FAT testing Engines / Gensets Radiators

42 Test Methods Site Testing Product and Installation Test
1m Testing Receptor testing Background BS4142 24hr / 48 hr Analysis of Peak, Max, Min LAeq etc.

43 Case Studies Exhaust Noise
Initial issues from local resident complaints High levels at specific distances / directions

44 Case Studies Exhaust Noise Highly reverberant field
Directing noise into enclosed area Tonal effect

45 Case Studies Exhaust Noise
After treating the reverberant field we then have a clear disturbing frequencies at receptors and directional. Analysis of flue termination levels show low performance of exhaust silencer selection

46 Issues Case Studies Selected on levels that are 75% load
Canopy Noise Above Planning Consent Receptor Tonal Issues Weather dependant Issues Selected on levels that are 75% load Operating at 100% Base tanks empty Exhaust Silencer performance

47 Case Studies Issues Selected on levels that are 75% load
Operating at 100% is 12dB higher overall Base tanks empty Exciting at 40Hz with panel exciting at 100Hz Exhaust Silencer performance Only effective above 250Hz

48 Case Studies Measures of control Acoustic Barriers Absorptive lining
Mass added to walls of base sections Base below canopy sealed Silencer addition and redirection

49 Case Issues Door vibration
Low frequency noise transmitting through building structure and being perceived as “unwanted noise and vibration” at other floor levels Typical breakout at door heads Vibration of large span glass panels

50 Floating Floors Purpose To reduce the transmission of airborne noise
Reduce low frequency noise / vibration Prevent flanking noise

51 Treat Airborne Noise Box in Box
To achieve very low noise levels – Typically Below 1m To reduce the transmission of airborne noise to the building structure Reduce the transmission of Low Frequency Vibration To achieve low NR levels in neighbouring or lower levels

52 Thank you for your time

53 Back-up Slides For Information

54 Common Noise Requirements
NR Curves Developed by ISO each octave must be met Do NOT equate to an overall SPL Used to determine the acceptable indoor environment for hearing preservation, speech communication and annoyance

55 Common Noise Requirements
LAeq,T The equivalent continuous A-Weighted sound pressure level measured over time T

56 Background Noise Background Noise Levels are typically
in the region of: City day time dBA City night time - 48dBA Rural Land day time - 49dBA Rural Land night time - 41dBA These are typical levels which would be measured over a 5 minute period. For True Background Noise Survey, the measurement should be LA90,24hr

57 Noise effects Noise in an enclosed space
Noise within any Enclosure (Box) is dependant on the characteristics of both the Noise Source and the Box. This is due to: Noise being Generated. Noise being Reflected. Noise being Absorbed.

58 Acoustic Intensity Noise radiates equally in all directions from source Acoustic intensity = i i = amount of energy passing through unit area per unit time We perceive the noise intensity depending on how far we are from the source

59 Noise effects Directivity Factor
Each plane causes a doubling of the amount of energy being radiated. Directivity factor 1 (free-field) Directivity factor 2 +3 dB Directivity factor 4 +6dB Directivity factor 8 +9dB

60 Main contributing factors are:
Noise effects Reverberation This is the combined effect of Reflection & Absorbtion on the initial Sound Source. Main contributing factors are: The size of the room. The size of the Sound Source. The characteristics of the surfaces within the room.

61 Noise effects Reverberation is the collection of reflected sounds from the surfaces in an enclosure.

62 Common Noise Requirements
X y metres NR & NC Curves LAeq,T Background Noise Levels

63 What’s New

64


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