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Implementation of Proximity to Care Model for Inventory Improvement
Final Presentation IOE Team 6 - W17 Andrea Fungueirino, Orlando Gonzalez, Jessica Sirias Date: December 12th, 2017
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Support Team Clients: Kristine Komives - Associate Director of Supply Chain/Materiel Services Adam Haab - Supply Chain Analyst Ab Bustillo - Warehouse Supervisor Tim Bates - Nurse/Supply Room Support Nurse managers and staff of 5A, 5B, 5C Coordinators: Arnold Yin - Industrial Engineer Supply Chain Specialist Yuting Ding - Industrial Engineer Fellow Mary Duck - Industrial Engineer Expert IOE 481: Dr. Van Oyen - Instructor Mary Lind - Instructor Joy Chang - GSI
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Agenda Introduction Background Goals and Objectives Methods
Findings & Conclusions Recommendations Expected Impact
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Introduction
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Problem Standard approach created for determining where supplies should be located in proximity to patient care has not been implemented Lack of resources to gather and analyze data after the new bed algorithm changed Key Issues Change in patient population of 5th floor UH Change in medical supplies used by the 5th floor Time is wasted retrieving medical supplies that are used frequently ORlando
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Background
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Current State Units: 5-A, 5-B, and 5-C 32 beds per unit
160 nurses staffed daily on all three units New patients: urology surgery, urology, colorectal, and overflow Four possible supply locations: Warehouse Unit clean room Intermediate carts Nurse Servers Nurse Server
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Proximity To Care Framework to determine where supplies should be located Clean Room Nurse Server
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Current Layout - 5A Max: ft Min: 12.5 ft Clean Room
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Current Layout - 5B Max: ft Min: 12.5 ft Clean Room
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Current Layout - 5C Max: 131.25 ft Min: 12.5 ft Clean Room
need to add all the others
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Goals & Objectives
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Goals & Objectives To determine the optimal location for each medical supply: Observing nurses to obtain data for the usage of medical supplies Analyze the data to determine frequency of use of each product Compare time it takes nurses to retrieve supplies Recommendation for: The best location for each type of medical product The implementation of the proximity to care model
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Project Scope Includes: Fifth floor units 5-A, 5-B, and 5-C
Two out of four areas to locate supplies:, unit clean room and nurse servers Supplies used for all 5th floor patients Excludes: Intensive care unit 5-D Storage facilities outside the two mentioned above
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Project Approach Literature Review Data Collection Data Analysis
Recommendations Data Analysis
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Methods
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Literature Review The Management of the Supply Chain for Hospital Pharmacies: A Focus on Inventory Management Practices [1] Provided insight on how to develop a scale for medical items in terms of criticality Optimal inventory policy within hospital space constraints [2] Provided insight on the formulation of a constraint program in a Hospital environment Orlando
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Linear Program Order Frequency Unit Frequency Usage Frequency
6 1 2 4 Order Frequency Obtained from: Order Data Weight: 50 Unit Frequency Obtained from: Nurse Interviews Weight: 7 5 Usage Frequency Obtained from: Nurse Observation Weight: 30 Criticality Obtained from: Nurse Interviews Weight: 4 Inputs Variability per Patient Obtained from: Nurse Interviews Weight: 2 3 Medical Event Obtained from: Nurse Interviews Weight: 2 Output: Items to place in Nurse Server
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Variability per Patient
Nurse Interviews Surveyed 4-5 nurses per unit (5A, 5B, 5C), surveyed on of most ordered supplies Frequency Of total patients, how many use the supply? Percentage Criticality How critical is the supply? Scale: 0 -10 0 = not critical 10 = life-saving Medical Event Is the medical event known or unknown? 0 = known 10 = unknown 5 = could be either Variability per Patient Is the amount used for each patient low or high variability? 0 = high 5 = medium 10 = low
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Nurse Observations 80 hours of nurse shadowing 2-3 hour shifts
Equal amounts of time in all units Unit Name Item ID Location Quantity ANdrea
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Order Data Time team spent shadowing
Received Order Data from May - November 2017 Used data only from October 2017 because: Time team spent shadowing Most appropriate representation Item ID Quantity Transaction Date Description Month Ordered Andrea
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Time Study Time study determined time wasted from retrieving medical supplies per day for each unit Limits Nurses observations could not accurately determined Walking distances Walking times Assumptions One item type retrieved at a time Quantity of one per item type was retrieved Question, should i show this in 50 ft instead fix table
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Time Study - Metrics Maximum and minimum distances from nurse servers to respective unit clean rooms Floor layouts determined distances in feet Units Max Approx Distance to Clean Room Min Approx Distance to Clean Room Avg Approx Distance to Clean Room SD Approx Distance to Clean Room 5A ft 12.5 ft 57.81 ft 36.83 ft 5B 54.17 ft 34.90 ft 5C ft 62.50 ft 38.68 ft
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Time Study - Metrics Daily average amounts ordered per medical item for each unit Ordered data gave order quantities for October 2017 Averages up rounded to account for whole items
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Time Study - Metrics The team conducted a time study
100 trials 10 feet were walked per trial Feet per seconds concluded from time study 10 Feet per Second Foot per Second Feet per Minute Average 4.63 0.46 27.82 Standard Deviation 0.473 0.047 2.835
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Findings & Conclusions
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Nurse Observations 5A Medicine Cups, Gauze Sponges, and Lubricant Jelly were most used by 5A
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Nurse Observations 5B ABD Pads, Blue Pads and Medicine Cups were most used by 5B
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Nurse Observations 5C Saline Flushes, ABD Pads and Luer-lok Syringes were most used by 5C
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Findings & Conclusions: Order Data 5A
Most Ordered: tissues, tape, pink swabs Least Ordered: alcohol wipes, cream moisture barrier, dale foley holders Andrea
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Findings & Conclusions: Order Data 5B
Most Ordered: tissues, 32oz graduate, and specimen container Least Ordered: antibiotic ointment, cotton applicator, patient bag Andrea: write assertions
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Findings & Conclusions: Order Data 5C
Most Ordered: sterile ABD, drain sponges, IV caps Least Ordered: safety pins, small bedside bags, band aides Andrea: write assertions
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Findings and Conclusions: Nurse Surveys 5A
Breakdown into table (1 and 10) Blue pads, Suction Liners, Large blue nitrile gloves, and luer-lok syringes are the most critical supplies for 5A
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Findings and Conclusions: Nurse Surveys 5B
Blood test glucose strips, IV pump tubing, gauze sponges, saline syringes and NACL IV Bags are the most critical supplies for 5B
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Findings and Conclusions: Nurse Surveys 5C
Blood test strips, NACL bottles, all purpose sponges, suction tubing and NACL bags are the most critical supplies for 5C
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Linear Program 5A Yellow: Added Supplies maximize: Unit frequency
Criticality Usage frequency Order frequency Jessica - make two columns with larger font
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Linear Program 5B Yellow: Added Supplies maximize: Unit frequency
Criticality Usage frequency Order frequency Jessica
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Linear Program 5C Yellow: Added Supplies maximize: Unit frequency
Criticality Usage frequency Order frequency Jessica
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5A Findings from Time Study
Findings for Max distance of 5A: ft Orlando change average to sum Order data used: 10/1-10/31/2017
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5A Findings from Time Study
Findings for Min distance of 5A: 12.5 ft Orlando Order data used: 10/1-10/31/2017
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5B Findings from Time Study
Findings for Max distance of 5B: ft Orlando Order data used: 10/1-10/31/2017
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5B Findings from Time Study
Findings for Min distance of 5B: 12.5 ft Orlando Order data used: 10/1-10/31/2017
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5C Findings from Time Study
Findings for Max distance of 5C: ft Findings for Min distance of 5C: 12.5 ft Orlando Order data used: 10/1-10/31/2017
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Recommendations
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5A Nurse Server Recommendations
Green: Removed and placed in clean room Yellow: Replaced Green
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5B Nurse Server Recommendations
Green: Removed and placed in clean room Yellow: Replaced Green
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5C Nurse Server Recommendations
Green: Removed and placed in clean room Yellow: Replaced Green Higher Quantities of: White hats Graduated cylinders
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Recommendations for Proximity to Care Model
Strengths Flexible, allows for extra factors to be added in Involves nurse input, nurses can rank the criticality based on experience Areas for Improvement Not all factors applicable to acute services Guidelines should be added for what is allowed and can fit in nurse server Factors/measures are vaguely defined add space constraints
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Recommendations for Future Implementations
Method How to Implement Nurse Surveys Continue method of nurse surveys Obtain more nurse input Explain definitions and measures clearer Nurse Observations Useful for model, but time consuming Recommend having barcode scanning or requiring nurses to record usage when charting Order Data Useful for model, recommend to continue method Linear Program Continue use of linear program Weights may need to be adjusted per unit Constraints may need to be added
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Expected Impact
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Expected Impact Improved proximity to care in terms of supply needs
Increase time spent caring for patient Improved patient and nurse satisfaction
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Expected Impact Assumptions 30 days a month 365 days a year
New screen shot
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Thank you!
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References [1] Beier, F. J, “The Management of the Supply Chain for Hospital Pharmacies: A Focus on Inventory Management Practices”, Journal of Business Logistics, 16(2), 153, 2011. [2] Little and B. Coughlan, "Optimal inventory policy within hospital space constraints", Health Care Management Science, vol. 11, no. 2, pp , 2008.
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