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Enterprise Improvement LEAN Initiative Presentation

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Presentation on theme: "Enterprise Improvement LEAN Initiative Presentation"— Presentation transcript:

1 Enterprise Improvement LEAN Initiative Presentation

2 LEAN Academic Overview
What is Lean (Kaizen) from an Academic definition: ? Lean is the process of designing systems to reduce costs by eliminating product and/or process waste. The emphasis is on eliminating non-value added activities by focusing on the following: what your customers wants, where is the added value, and does the output of the product and/or process meet customer expectations. Lean is defined by the following five principles: VALUE as specifically defined by the customer Identification of the VALUE STREAM where value is created Efficient and effective FLOW of value through the process Letting customers PULL value from the producer Continuous pursuit of PERFECTION The goal of Lean implementations in the service/administration areas has been the same one for manufacturing implementations which is providing customers value in the product and/or service provided that meet their expectations.

3 LEAN Corporate Overview
What is Lean (Kaizen) from a typical corporate perspective: ? Lean is a systematic approach for ensuring that our customers receive exactly what they want; when they want it; with the minimum amount of materials, equipment, labor and space being consumed. By doing this, an organization continuously improves its efficiency and effectiveness. Lean results in increased competitiveness, improved business results, and most importantly, better value for our customers. Lean focuses on eliminating activities that absorb resources and time without creating value.

4 LEAN Corporate Infrastructure
LEAN Vision Statement: Everyone within the <organization> business enterprise fully embraces, understands and applies Lean concepts. Because of Lean and Six Sigma, customers are beating a path to our <organization> to consume more value-added products/services, upon which we maximize profit. LEAN Mission Statement: Our mission is to increase customer value and our profitability by driving process improvement through the application of Lean and Sigma methods/tools across all <organization> business enterprise. LEAN Objectives Statement: Develop and Build a plug and play Lean Infrastructure. Use the Infrastructure to Generate Active Projects which Pay Back to Customer and Enterprise Enhance the environment across the enterprise, which promotes, enables, empowers and identifies the proper change and rewards it.

5 LEAN – (Kaizen) Process
Project Overview Process Overview Process Walk/ Data Collection As-Is Process Check Briefing Waste/Cost Takeout Briefing Outline Final Outbrief/ Gather Data Prepare Final Out brief Present Final Outbrief Celebrate Success! 8:00AM 9:00AM 10:00AM 11:00AM Noon 2:00PM 3:00PM 4:00PM 1:00PM Lunch 5:00PM Dry Run Out brief w/ Champion Data Correlation Team F/R & Ground rules As-Is Mapping / Validation DAY ONE Waste Identification/ Cost Takeout DAY TWO Enabler Assignment/ Risk Assessment Out brief/ Celebration DAY FOUR DAY FIVE Welcome/Intro Day 2 Objectives Day 4 Objectives Day 5 Objectives Day 1 Objectives Review As-Is Value Streams Customer Value Determination Construct As-Is Process Maps As-Is Time Value Analysis As-Is Value /Non Value Analysis Calculate Initial As-Is Metrics Day Time Champion’s Expectations Waste Elimination Other As-Is Cost Assessment To-Be Process To-Be Mapping/ Identification DAY THREE Day 3 Objectives Calculate To-Be Process Metrics To-Be Time To-Be Value/Non Value Analysis Construct Proposed Map To-Be Value Streams Draft To-Be Perform Cost Estimation Categorize Enablers Determine Functional Ownership Perform Risk Draft Enabler Plan Enabler Plan (Draft) Briefing I D E N T F Y A B L R S Day 1 Wrap Up Day 2 Wrap Up Day 3 Wrap Up Day 4 Wrap Up Calculate Final

6 LEAN – Next Steps Next Steps: Preparatory Work needed prior to Meeting
Gain Sponsoring Management Commitment Designate a Team Leader & Co-Leader <define roles and responsibilities> Identify SMEs, Key Practitioners, Team Members <obtain participation and commitment> Complete Team Charter Template <draft> Select, Review and Collect needed data Setup a Meeting in the next week with all prior steps completed. Conducting Meeting Process Present Lean Overall Complete Team Charter <final draft> Develop a Team Makeup Summary page/paragraph List data references Transform data to Information Trace information back to data references, opportunities, and problems <reverse engineering process> Compile steps 2, 3, 4, 5, and 6 into a Word Document Send Word Document to Organizational LEAN Group 1 Week prior to the official LEAN Workshop Week


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