1. System One Pumps S1-100 Product Overview
Centrifugal Pump Overview
System One Product Line
Differentiation

2. System One Pumps Centrifugal Pump Overview
Next to electric motors, pumps are the most common type of mechanical equipment used around the world.
Centrifugal pumps are 70% of pump market.

3. SYSTEM ONE PUMPS Pump Classifications Pump Classifications
Positive Displacement Pumps
Kinetic Pumps
Centrifugal
Regenerative Turbine
Special Types
Rotary
Reciprocating

4. Difference Between PD and Centrifugal Pumps
Positive Displacement
Literally displaces liquid inside it.
Provide a predictable output (what comes in goes out) as a function of operating speed.
Pressure output is limited only by the mechanical strength of the pump components.
Centrifugal
Accelerates liquid inside its housing (casing) via a rotating impeller.
At a given speed provides a variable capacity and pressure output depending on the system in which it is operating

5. Performance Comparison Between PD and Centrifugal Pumps
At Constant Speed
Capacity, Q
Pressure, P O
P vs Q
Capacity, Q
Head, H O
H vs Q
PD Pump
Centrifugal Pump
P = (H x SG) /constant

6. SYSTEM ONE PUMPS Centrifugal Pumps Centrifugal Pumps
Impeller Between Bearing Design
Overhung Impeller Design

7. Between Bearing Design
SYSTEM ONE PUMPS
Between Bearing Design
Bearing
Bearing
Impeller

8. SYSTEM ONE PUMPS
Overhung Design
Bearing
Bearing
Impeller

9. Impellers – Basic Types
Enclosed
Open

10. SYSTEM ONE PUMPS
Impeller & Volute
Volute
Impeller
Cutwater

11. Pump “Wet End”
Impeller
Casing w/ Feet
Backcover (Seal Chamber)

12. Pump “Power End” Frame (Bearing Housing) Pump Shaft Adapter
Note; Adapter Not Needed On Smallest (Frame “S” & “SD”) Pumps

13. System One Pumps The Product Line
Using Only 5 Power End Frames, System One Offers 39 Different Size Pumps
22 Sizes to the U.S. Standards Markets
17 Sizes to the Metric Standards Markets
Flows from < 10 GPM to > 4,500 GPM

14. History (AW Chesterton)

15. System One Pumps Milestones
Sizes Original Frame A
1984 IPP Metric
1987 ANSI PEC
Sizes Frame S Replaces Smallest of the Original Frame A Sizes.
Sizes LD17
Sizes
Current Frame A
Sizes Frame M Replaces the Original Frame B
LD18 and LD23 PEC
2000 BLACKMER!

16. Current Product Line

17. The 5 System One Power End Frames
2 Small Frame Sizes
2 Medium Frame Sizes
1 Large Frame Size

18. Frame S and SD Pumps 2 Power Frames and 7 Casing/Impeller Combinations
Combine with 4 Backcovers
To Produce 7 Pump Sizes

19. Frame LD17 & A Pumps and 28 Casing + 14 Impeller Combinations
Combine with six Backcovers
2 Power Frames
To Produce 14 Pump Sizes & 28 Models

20. Frame M Pumps 1 Power Frame Combines with 2 Backcovers
and 4 Casing/Impeller Combinations
To Produce 4 Pump Sizes

21. How It All Comes Together
A pump “size” (including impeller “trim” and “speed”) is selected based on a customer’s hydraulic and application requirements.
Size is noted by the discharge flange size, then the suction flange size, then the maximum size impeller for which the pump was designed. (Not Standardized)
Ex.: 1 X is a pump with a 1” discharge flange, a 2” suction flange and was designed for a 10” maximum diameter impeller.

22. Materials of Construction Wet End Standardsx x

23. System One Pumps Differentiation The “Sales Pitch”

24. Industry Standard for Reliability
■ High-strength, low maintenance line of innovative process pumps
■ Designed specifically for the toughest, most extreme environments
■ Sets the industry standard for high quality and durability
Durability
■ Lowest shaft stiffness ratio (L3/D4) in the process industry:
• Frame S – 46 (1.9) Group I capacities to 450 gpm
• Frame LD17 – 17 (.65) Group II capacities to 1,400 gpm
• Frame M – 19 (.87) Group III capacities to 4,200 gpm
Exclusive Features
■ Designed around the seal and bearings where 90% of failures occur
■ Designed to maximize system reliability – stronger, more vibration-resistant pump
■ Heavy-duty, solid, low deflection shaft prevents common vibration damage and greater stability at the seal area to improve seal life
■ Heavy-duty bearings offer greater load capacity and extend bearing life
■ Patented System One® Labyrinth Seals provide non- wearing lifetime protection for radial and thrust
bearings
Heavy-Duty Construction
■ Heavy-duty shaft, bearings, seals and housing design means this pump is built for reliability in the most extreme environments
■ Offers the widest window of operation off the BEP of any conventional centrifugal pump

25. What causes seal problems? Axial movement caused by thrust loads
Shaft defection caused by radial loads
Radial Loads
Thrust Loads
System One ® Heavy Duty Process Pumps
Pumps designed specifically to operate in severe applications. Resist vibration that would otherwise cause frequent maintenance shutdowns.

26. System One ® Heavy Duty Process Pumps
Bearings
Heavy duty bearings with longer bearing life
Bolted retainer cover locks thrust bearing into cartridge and for enhanced reliability.
Angular contact thrust bearings as required by API 610 specifications.
Larger bearings than competing pumps for greater load capacity and bearing life.
System One ® Heavy Duty Process Pumps
Pumps designed specifically to operate in severe applications. Resist vibration that would otherwise cause frequent maintenance shutdowns.

27. System One ® Heavy Duty Process Pumps
Shaft
Solid design, low deflection shaft prevents common vibration damage
■ Prevents common vibration damage.
■ Heavier duty construction and lower stiffness ratios than competing pumps.
• Frame S – 46 (1.9)
• Frame LD17 – 17 (.65)
• Frame M – 19 (.87)
■ Greater stability at seal area improves seal life.
■ Short shaft overhang reduces bearing load to extend bearing life.
System One ® Heavy Duty Process Pumps
Pumps designed specifically to operate in severe applications. Resist vibration that would otherwise cause frequent maintenance shutdowns.

28. Wider Window of Operation Off the BEP (Best Efficiency Point)
Many processes demand operation off the BEP where higher loads can create damaging vibration.
System One® pumps resist vibration for a larger operational
window off the BEP and greater reliability.
Process Pump Challenges:
■ Due to process changes and variations, the majority of
process pumps operate off the BEP where radial loads
create high stresses.
■ Conventional pumps are prone to damaging shaft
vibration under off-BEP conditions.
■ Seal and bearing failures result from vibration damage.
System One® Is The Solution:
■ Heavy-duty design for the toughest applications
in the process industry.
■ System One® pumps are designed to prevent vibration
under high radial loads.
■ System One® pumps offer the widest operational
window off the BEP of any standard process pump.
■ Seals and bearings last longer for greater system reliability.
■ When your process demands that pumps vary from
the BEP, System One® will save you money and prevent
lost production.
System One ® Heavy Duty Process Pumps
Pumps designed specifically to operate in severe applications. Resist vibration that would otherwise cause frequent maintenance shutdowns.

29. System One ® Heavy Duty Process Pumps
Typical Ansi Pump
System One ® Heavy Duty Process Pumps
Pumps designed specifically to operate in severe applications. Resist vibration that would otherwise cause frequent maintenance shutdowns.

30. System One ® is the best value in the pump industry.
System One ® Heavy Duty Process Pumps
Pumps designed specifically to operate in severe applications. Resist vibration that would otherwise cause frequent maintenance shutdowns.

31. System One ® Heavy Duty Process Pumps
Patented micrometer adjustment nuts simplify and ensure precise impeller setting for maximum efficiency. U.S. Patent #4,439,096
System One ® Heavy Duty Process Pumps
Pumps designed specifically to operate in severe applications. Resist vibration that would otherwise cause frequent maintenance shutdowns.

32. Precision cast CD4MCU Impeller smooth surface for efficient flow.
System One ® Heavy Duty Process Pumps
Pumps designed specifically to operate in severe applications. Resist vibration that would otherwise cause frequent maintenance shutdowns.

33. Large bore seal chamber Available with optional throat bushing
System One ® Heavy Duty Process Pumps
Pumps designed specifically to operate in severe applications. Resist vibration that would otherwise cause frequent maintenance shutdowns.

34. for radial and thrust bearings. U.S. Patent #4,572,517
Patented System One® Labyrinth Seals provide non wearing lifetime protection
for radial and thrust bearings. U.S. Patent #4,572,517
System One ® Heavy Duty Process Pumps
Pumps designed specifically to operate in severe applications. Resist vibration that would otherwise cause frequent maintenance shutdowns.

35. for easy filling of oil. Close fitting cover
Large inlet
for easy filling of oil. Close fitting cover
minimizes dirt and moisture entry.
System One ® Heavy Duty Process Pumps
Pumps designed specifically to operate in severe applications. Resist vibration that would otherwise cause frequent maintenance shutdowns.

36. constantly cleans oil during pump operation. U.S. Patent #4,406,465
Flinger filter
constantly cleans oil during pump operation.
U.S. Patent #4,406,465
System One ® Heavy Duty Process Pumps
Pumps designed specifically to operate in severe applications. Resist vibration that would otherwise cause frequent maintenance shutdowns.

37. are provided to maintain clean oil and are
Two magnetic plugs
are provided to maintain clean oil and are
removable for insertion of cooling coil.
Oil sight glass
For constant monitoring of oil level and condition.
System One ® Heavy Duty Process Pumps
Pumps designed specifically to operate in severe applications. Resist vibration that would otherwise cause frequent maintenance shutdowns.

38. System One ® Heavy Duty Process Pumps
Full support rear leg
assures bearing frame remains upright during pump disassembly. Full adjustability aids in alignment.
System One ® Heavy Duty Process Pumps
Pumps designed specifically to operate in severe applications. Resist vibration that would otherwise cause frequent maintenance shutdowns.

39. Centerline casing support legs Are adjustable for pipe variations and
minimize heat effects, as required
by API 610 specifications.
System One ® Heavy Duty Process Pumps
Pumps designed specifically to operate in severe applications. Resist vibration that would otherwise cause frequent maintenance shutdowns.

40. C-Frame (NEMA) or D-Flange (IEC) motor adaptor for motor alignment.
System One ® Heavy Duty Process Pumps
Pumps designed specifically to operate in severe applications. Resist vibration that would otherwise cause frequent maintenance shutdowns.

41. Vortex (Recessed Impeller) Pump
SOLIDS HANDLING PUMP FOR:
Sewage
Sludge and Solids
Liquids with Entrained Air
Stringy or Fibrous Materials
Delicate Materials
Capacities to 1,500gpm
System One ® Heavy Duty Process Pumps
Pumps designed specifically to operate in severe applications. Resist vibration that would otherwise cause frequent maintenance shutdowns.

42. System One ® Heavy Duty Process Pumps
Power End Upgrade
■ Upgrade existing pumps to System One® heavy duty design
■ Low stiffness ratio power end for maximum reliability
■ Direct replacements available for popular models
■ Universal configurations to fit most other pumps
System One ® Heavy Duty Process Pumps
Pumps designed specifically to operate in severe applications. Resist vibration that would otherwise cause frequent maintenance shutdowns.

43. Shaft Stiffness Ratio & Bearing Comparison
Pump
System One FR S
System One FR A
System One FR M
Size Competitor #1 FR GS
Size Competitor #1 FR GA
Size Competitor #1 FR GM
Size Competitor #2 FR DS
Size Competitor #2 FR DA
Size Competitor #2 FR DM
L3/D4 Stiffness Ratio 46 17 19
143 / 64
116 / 63
62/26
126 / 57
65 / 37 23
Sleeved/Solid shaft
Bearing Sizes
6308/7308(2)*
6310/7310(2)*
6314/7314(2)*
6207/5306
6309/5309
6313/5313
6310/5310
6314/5314
Radial/Thrust
*Angular Contact
System One ® Heavy Duty Process Pumps
Pumps designed specifically to operate in severe applications. Resist vibration that would otherwise cause frequent maintenance shutdowns.

44. Blackmer System One® Performance Assurance
Five Year Power End Performance Assurance – Should any System One® power end component fail within 5 years of the original installation, including bearings or shafts that have fractured, a free replacement component will be provided. This offer is limited to a claim for one of each component per power end.*
One Year Mechanical Seal Performance Assurance –Should any factory supplied and installed mechanical seal fail within one year after the sale of the pump and seal, a spare parts kit (with materials the same as the original seal) will be provided at no charge. Program includes power end conversions that were purchased with Blackmer System One® back cover conversions. Limit of one seal claim per application.*
*See current Blackmer System One® Warranty, Form , for full product
warranty details including exclusions and limitations of liability.
System One ® Heavy Duty Process Pumps
Pumps designed specifically to operate in severe applications. Resist vibration that would otherwise cause frequent maintenance shutdowns.

45. Thank You!
(Send orders.)