1. by: FMM Malaysian Ceramic Industry Group (MCIG) October 2016
RIGHT FROM THE START
SANITARY WARE
+ TECHNICAL INFORMATION + INSTALLATION + GREEN MOVEMENT
by:
FMM Malaysian Ceramic Industry Group (MCIG)
October 2016 1 1

2. about
Name : Sharifah Suzana Simmonds (LAM ID/S 12, MIID M85) Company : Doe Industries Sdn Bhd Position : Corporate Branding Manager
Chairman of sanitary ware – FMM-MCIG (2nd )
Council Member – Malaysian Institute of Interior Designers (MIID)
HEAD OF MEDIA & PUBLIC RELATION
CHAIRMAN – STUDENTS SATURDAY PROGRAM
Registered Interior Designer – Lembaga Akitek Malaysia (LAM)
No of years in Industry: 25 years

3. TECHNICAL INFORMATION

4. TECH INFO
MS 1522 : 2015
VITREOUS CHINA WATER CLOSET PANS – SPECIFICATION (FOURTH REVISION)
MS 147 : 2001
SPECIFICATION FOR QUALITY OF VITREOUS CHINA SANITARY APPLIANCES (FIRST REVISION)
MS 1799: 2008
URINAL – SPECIFICATION
MS 2578 : 2014
CERAMIC WASH BASINS – SPECIFICATION
MS : 2011
SPECIFICATION FOR WC FLUSHING CISTERN
MS 2545 : 2014
FLUSH VALVES - SPECIFICATION 4 4

5. TECH INFO MS 147 MS 795 (internal fittings) MS 1522 Newspaper test
Simulating test
Sawdust test
Ball test
Toilet paper test
Reduce flush – liquid containment test
Loading test (at what weight?)
Endurance test – for hybrid WC
Chemical test endurance test – for hybrid WC
* Note : Full flush – 6/5/4L, reduce flush 3L or less

6. TECH INFO MS 147 MS 2578 Strength and support test
Draining of water test
MS 147
MS 1799
Flushing test – max 2.5L
Strength test (wall hung urinal)

7. VIDEO – TESTING METHOD 7 7

8. Manufacturing process chart
TECH INFO
Manufacturing process chart
Logistic
QA/QC *(Each section has it own QA)
Manufacturing process
Casting
Finishing
Drying
Glazing
Firing
1st stage
R & D
Preparation of slip
Mould making
Glaze

9. QA/QC TECH INFO Type of defects Definition : MS147:2001
Fire crack : A line shallow crack in the body not covered with glaze on the visible surface of the product
Blister : A raised portion of the surface having the height or width greater than 1 mm
QA/QC
Type of defects
Pinhole : A small hole in the glazed surface less than 0.5mm diameter
Speck : An area of contrasting colour less than 1mm maximum dimension. (Speck less than 0.25mm maximum do not constitute a defect sufficient in number to form a discolouration
Wavy finish (poor finish) : A defect in finish having the appearance of numerous runs in the glaze, irregular or mottled finish
Warpage : A distortion of a part of an appliance which is designed to be plane against the horizontal and vertical surface during the installation process
Dunt : A hair line fracture extending through the body. (Dunts are caused by strains up during the manufacturing process)
Definition : MS147:2001

10. INSTALLATION & MAINTENANCE

11. MS 2015 : 2006 (Part 1 – Part 4) MS 1402 : 2006 (Part 1 – Part 4)
Design Requirement
Basic understanding of design requirement
MS : 2006 (Part 1 – Part 4)
PUBLIC TOILETS – PART 1 : MINIMUM DESIGN CRITERIA
PUBLIC TOILETS – PART 2 : INSPECTION CRITERIA
PUBLIC TOILETS – PART 3 : RATING CRITERIA
PUBLIC TOILETS – PART 4 : CODE OF PRACTICE FOR MAINTENANCE
MS 1402 : 2006 (Part 1 – Part 4)
CODE OF PRACTICE FOR SANITARY SYSTEM IN BUILDINGS – PART 1 : DESIGN (FIRST REVISION)
DITTO – PART 2 : INSTALLATION
DITTO – PART 3 : TESTING AND COMMISSIONING
DITTO – PART 4 : OPERATION AND MAINTENANCE

12. Overview General General MS 2015 : PART 1 (Design) Public toilet
Sanitary System
General
To assist in provision of clean, hygienic, safe & convenient-to-use public toilet
Covers all public toilets whether found in stand-alone structure or inside buildings (used by the occupants or by visitors to the building or both). It covers statutory requirements, design, location, number, type and quality
This Standard DOES NOT cover supply of water or the provision of wastewater disposal or storage system for public toilets
General/recommendation of layout plan for different type of establishment
General
Gives recommendation for planning, design, installation & workmanship of sanitary systems in building, which includes water supply system, sanitary appliances, sanitary pipe work, ventilation system including all other works for non-pressure domestic and public buildings – coves only from fittings discharge to the final manhole
Indicates what is the min requirements for the design of sanitary system & good practice under normal conditions
Ratio for WC/Sq Pan/urinal/Basin for different type of establishment

13. Internal fittings – dual flush
Inlet valve
Discharge valve
Overflow pipe
Dual flush button
Dual flush internal fittings with high pressure inlet valve
Dual flush internal fittings with low pressure inlet valve

14. Internal fittings – single flush
Single flush button
Single flush internal fittings with high pressure inlet valve
Single flush internal fittings with low pressure inlet valve

15. Internal fittings – single flush
Water Level Marking

16. Sediment accumulated inside cistern

17. Source : Singapore Standard CP 48 : 2005
Installation
Source : Singapore Standard CP 48 : 2005

18. Cross Section of WC SIPHONIC WC PAN WASH DOWN WC PAN
Siphonic action - whereby the soil is removed by the siphonage induced by flushing water. Specially structure waste pipe and characteristic flow of water generate siphonic effect.
(BS EN 997:2003)
Wash down – soil is cleared only by the force and volume of the flush water

19. WC Trap WC Trap - roughing-in Product Presentation
P trap/HO (Horizontal Outlet)
Rough-in : 190mm
S trap/BO (Bottom Outlet)
Rough-in : 225mm
2” off set connector
1” off set connector
Straight connector
Product Presentation

20. WC Trap WC Trap - roughing-in Product Presentation 11/11/2018
Bend 14 degree – to connect P trap WC spigot
Bend 90 degree – to convert P trap WC to S trap outlet
Adjustable reach bend degree – to convert P trap WC to S trap outlet
P trap/HO (Horizontal Outlet)
Rough-in : 190mm
Product Presentation
11/11/2018

22. One-piece WC Step 1: Remove paper cover from the rubber gasket
Step 2: Using hand , push rubber to the inner part of the collar
Step 3 : Fit the gasket from the outlet hole.
Gasket & mastic type of installation, common for 1 piece WC
Step 4 : Locked gasket by pressing rubber to the outlet
Step 3 : Fit the gasket from the outlet hole.
Step 4 : Locked gasket by pressing rubber to the outlet
Step 5 : Install ware to the floor, make sure pipe is aligned to the gasket collar.

23. Suruhanjaya Penkhidmatan Air Negara (SPAN)
REMARK
Malaysian Standard MS1522
Full flush – 6L/5L/4L
Reduce flush – 3L or less
MALAYSIA STANDARD, not SIRIM STANDARD
Suruhanjaya Penkhidmatan Air Negara (SPAN)
1 Feb 2014 only dual flush WC can be used.
All sanitary ware manufacturer MUST register with SPAN
Ordering Lead Time
6 to 8 weeks (subject to stock availability) 23 23

24. TERIMA KASIH / THANK YOU
CREDIT TO:
CLAY INDUSTRIES SDN BHD
DOE INDUSTRIES SDN BHD
ROCA MALAYSIA SDN BHD 24 24