1. SAFE WORK INSTRUCTIONS
Title of Subject: Longwall Headgate Last Reviewed Date: November 2015
SAFE WORK INSTRUCTIONS
The following safe work instructions is NOT INTENDED to replace hands on training requirements of the code of federal regulations. The intent is to provide an overview of known potential safety hazards associated with equipment operation. Hands on training with an experienced operator on each specific model must be conducted. The trainee can not proceed onto production until they are determined ready to proceed by the supervisor of the training. Before any operation or maintenance procedure is performed with or on this equipment, it is important that personnel have a complete understanding of the location and functions of all controls and indicators, as well as, the location and use of all emergency shutdown controls and procedures.
Steps for Initial SWI Training:
Prepare – Review the SWI.
Present – Quick Card at the machine with experienced operator.
Tryout – Person runs the machine with supervision.
Follow up – Competency points are verified by supervisor and is signed by the trainee/trainer to complete the training.
Steps for Retraining:
Review SWI or Quick Card
Verify Competency Points
Complete Annual Training Requalification Form
Competency Points:
Pre-operational Checks ©
Removing Monorail/Belt Structure ©
Tramming Tailpiece ©
Operating Face Controls ©
Buchanan Minerals, LLC is providing this safety guidance in order to specify the minimum safety standards, practices or policies that are expected to be observed by persons operating on Buchanan Minerals property. Additional or different safety standards, practices or policies may be applicable to your business or situation. You are solely responsible for establishing the safety standards, practices and policies that are applicable to your business and your situation and Buchanan Minerals, LLC assumes no responsibility or liability in that regard. Note: Only information that is maintained on the Buchanan Minerals web site is deemed controlled. .

2. SAFE WORK INSTRUCTIONS
Title: Longwall Headgate
SAFE WORK INSTRUCTIONS
KEY POINTS
SAFETY PRECAUTIONS
Workplace Examination:
A safe work environment is your first priority.
Examine the roof, ribs and walkways.
Examine and stay alert to changing conditions.
Correct unsafe conditions prior to commencement of any other assigned tasks.
If unable to correct an unsafe condition post signs and notify your supervisor immediately.
Always practice proper body positioning.
Pre-operational Checks:
Check communications and make sure face phones are operating properly.
Check alignment of tailpiece.
Check condition of belt for compliance of dust control plan.
Visual examination for CO sensor and methane detector for degasification if/when applicable.
Check methane monitor for sensor located on tail of the longwall face.
Check cables and hoses located along the stageloader for damage or defects.
Verify communications between face phones and headgate.
Ensure water sprays are in compliance with the site specific vent control plan.
Ensure that pressure is released or cables are de-energized, locked and tagged prior to any repairs.
Moving Crawler Tailpiece:
Check the area around the stageloader and tailpiece for:
Roof and rib conditions
Unobstructed walkways and tram path
Accumulations of combustible materials
Scale loose roof or ribs.
Maintain walkways free from obstructions and potential slipping or tripping hazards.
Remove combustible materials.

3. SAFE WORK INSTRUCTIONS
Title: Longwall Headgate
SAFE WORK INSTRUCTIONS
KEY POINTS
SAFETY PRECAUTIONS
Tramming the Crawler/Tailpiece:
Ensure that no persons are alongside or directly in front of the tailpiece before tramming.
Communicate your intentions to move the crawler/tailpiece to anyone in the area.
Utilize proper body positioning to keep all personnel out of redzones and pinch points.
Removing Monorail/Belt Structure:
Prior to removing structure belt drive, booster drive and take up must be de-energized locked and tagged out.
When multiple people will be used to remove structure communicate intentions and movements with all involved.
Do not remove structure until communications have been received verifying drives and take up have been de-energized locked and tagged out.
Utilize proper body positioning and safe lifting techniques when handling materials.
Get assistance if needed.
When traveling to the tight side another person must remain on the walk side.