1. Peter Erning, PSP-T11, Power Gen 2010
Advantages of vertical and horizontal integration in process and substation automation
Version 07 english

2. Power Plant Control System 800xA Vertical and horizontal integration
Operating Monitoring Optimization Trend curves Reports
Office workplaces Network control centers Remote access Maintenance management
SAP system
WLAN
Enterprise LAN
Workplaces
Diagnosis Asset Management Engineering
Plant Network
WLAN
System Server
Control Network
WLAN
Controller
Unit
Turbine
Boiler protection system
Auxiliary systems
Third-party systems black boxes
Generator/ Unit protection system Electrical auxiliary power supply
Systems installed by ABB
Local I/O
HART
Profibus DP
IEC 61850
Industrial Ethernet M M
Intelligent Electronic Devices (IED)

3. Power Plant Control System 800xA Vertical and horizontal integration
Operating Monitoring Optimization Trend curves Reports
Office workplaces Network control centers Remote access Maintenance management
SAP system
WLAN
Enterprise LAN
Workplaces
Diagnosis Asset Management Engineering
Plant Network
WLAN
System Server
Control Network
WLAN
Controller
Unit
Turbine
Boiler protection system
Auxiliary systems
Third-party systems black boxes
Generator/ Unit protection system Electrical auxiliary power supply
Systems installed by ABB
Local I/O
HART
Profibus DP
IEC 61850
Industrial Ethernet M M
Intelligent Electronic Devices (IED)

4. Power Plant Control System 800xA Vertical and horizontal integration
Operating Monitoring Optimization Trend curves Reports
800xA - More than a DCS
Office workplaces Network control centers Remote access Maintenance management
SAP system
WLAN
Enterprise LAN
Workplaces
Diagnosis Asset Management Engineering
Plant Network
WLAN
System Server
Control Network
WLAN
Controller
Unit
Turbine
Boiler protection system
Auxiliary systems
Third-party systems black boxes
Generator/ Unit protection system Electrical auxiliary power supply
Systems installed by ABB
Local I/O
HART
Profibus DP
IEC 61850
Industrial Ethernet M M
Intelligent Electronic Devices (IED)

5. Power Plant Control System 800xA Vertical and horizontal integration
Unit
Turbine
Boiler protection system
Auxiliary systems
Local I/O
Controller
Generator/ Unit protection system Electrical auxiliary power supply
IEC 61850
Profibus DP
HART
System Server
Control Network
Plant Network
Workplaces
Systems installed by ABB
Third-party systems black boxes
Office workplaces Network control centers Remote access Maintenance management
SAP system
Enterprise LAN
WLAN
Operating Monitoring Optimization Trend curves Reports
Diagnosis Asset Management Engineering
Intelligent Electronic Devices (IED) M
Industrial Ethernet
Integration of
Instrumentation

6. Power Plant Control System 800xA Vertical and horizontal integration
Unit
Turbine
Boiler protection system
Auxiliary systems
Local I/O
Controller
Generator/ Unit protection system Electrical auxiliary power supply
IEC 61850
Profibus DP
HART
System Server
Control Network
Plant Network
Workplaces
Systems installed by ABB
Third-party systems black boxes
Office workplaces Network control centers Remote access Maintenance management
SAP system
Enterprise LAN
WLAN
Operating Monitoring Optimization Trend curves Reports
Diagnosis Asset Management Engineering
Intelligent Electronic Devices (IED) M
Industrial Ethernet
Instrumentation and
eBOP from ABB

7. Power Plant Control System 800xA Vertical and horizontal integration
Local I/O
IEC  The standard for
substation automation
Operating Monitoring Optimization Trend curves Reports
Office workplaces Network control centers Remote access Maintenance management
SAP system
WLAN
Enterprise LAN
Workplaces
Diagnosis Asset Management Engineering
Plant Network
WLAN
System Server
Control Network
WLAN
Controller
Unit
Turbine
Boiler protection system
Auxiliary systems
Third-party systems black boxes
Generator/ Unit protection system Electrical auxiliary power supply
Systems installed by ABB
HART
Profibus DP
IEC 61850
Industrial Ethernet M M
Intelligent Electronic Devices (IED)

8. IEC 61850 Intelligent Electronic Devices (IEDs) and Logical Nodes
TCTR
PTOC
XCBR
CSWI
XSWI
CILO
MMXU SS
Distributed
Control System
Ethernet / IEC61850
IED with
Logical
Nodes
Substation

9. IEC 61850 Substation Configuration Language (SCL)
TCTR
PTOC
XCBR
CSWI
XSWI
CILO
MMXU
.SCD = Substation Configuration
.SSD = System Specification
(Single line)
.ICD = IED Capability
Distributed
Control System
Ethernet / IEC61850
IED with
Logical
Nodes
Substation

10. IEC 61850 The standard for substation automation
Worldwide common standard for communication in substations
Interoperability instead of multiple protocols
Based on Ethernet
Reduced cabling
Logical Nodes contain data and semantics
Simplified engineering
Substation Configuration Language (SCL)
Easy exchange of configuration data

11. Power Plant Control System 800xA Vertical and horizontal integration
Operating Monitoring Optimization Trend curves Reports
Integration of
the substation
Office workplaces Network control centers Remote access Maintenance management
SAP system
WLAN
Enterprise LAN
Workplaces
Diagnosis Asset Management Engineering
Plant Network
WLAN
System Server
Control Network
WLAN
Controller
Unit
Turbine
Boiler protection system
Auxiliary systems
Third-party systems black boxes
Generator/ Unit protection system Electrical auxiliary power supply
Systems installed by ABB
Local I/O
HART
Profibus DP
IEC 61850
Industrial Ethernet M M
Intelligent Electronic Devices (IED)

12. Integration of the substation into System 800xA
Plant operator
Workplace
Electrical workplace
800xA Clients
IED  800xA Automation:
Automatic commands, status signals
800xA Server
IED  800xA OPC Server: Manual commands, status signals, alarm & event, disturbance records
800xA Controller
Ethernet / IEC61850
IED with
Logical
Nodes
MMXU
CSWI
CILO
CILO
CSWI
MMXU
IED  IED:
61850-GOOSE Interlocking, Zripping
Substation

13. Power Plant Control System 800xA Vertical and horizontal integration
Operating Monitoring Optimization Trend curves Reports
Relion IEDs 
Full data access
Office workplaces Network control centers Remote access Maintenance management
SAP system
WLAN
Enterprise LAN
Workplaces
Diagnosis Asset Management Engineering
Plant Network
WLAN
System Server
Control Network
WLAN
Controller
Unit
Turbine
Boiler protection system
Auxiliary systems
Third-party systems black boxes
Generator/ Unit protection system Electrical auxiliary power supply
Systems installed by ABB
Local I/O
HART
Profibus DP
IEC 61850
Industrial Ethernet M M
Intelligent Electronic Devices (IED)

14. ABB IEDs in the power plant Full access to eBoP data
SUE 3000
10 kV
21 kV G M
690 V AC
400 V AC
220 V DC
SUE
24 V DC
>110 kV
Grid connection
Generator
Main transformer
Auxiliary transformer
Backup
supply
High speed transfer device
MV motors
LV motors
Battery
Actors
Synchronization
Excitation
REG 670
REx 615
REx 630
RTU 560G

15. Power Plant Control System 800xA Vertical and horizontal integration
Operating Monitoring Optimization Trend curves Reports
800xA - Intelligent
Information
Management
Office workplaces Network control centers Remote access Maintenance management
SAP system
WLAN
Enterprise LAN
Workplaces
Diagnosis Asset Management Engineering
Plant Network
WLAN
System Server
Control Network
WLAN
Controller
Unit
Turbine
Boiler protection system
Auxiliary systems
Third-party systems black boxes
Generator/ Unit protection system Electrical auxiliary power supply
Systems installed by ABB
Local I/O
HART
Profibus DP
IEC 61850
Industrial Ethernet M M
Intelligent Electronic Devices (IED)

16. Example feed water pump Different views
Operator workplace
Electrical workplace
40BBD05
Feed water pump
GS001
40LAC30AP001
References (read only)
Read only

17. Example medium voltage IED: REF615 Asset Monitor
Condition monitoring
IED
Circuit breaker
Operation Monitoring Time (Inactivity)
Breaker Contact Travel Time
Operations Cycle Counter
Accumulated Energy
Spring Charge Indication
Gas Pressure Supervision
 Estimation of remaining lifetime

18. Power Plant Control System 800xA Vertical and horizontal integration
Operating Monitoring Optimization Trend curves Reports
One System 800xA
 Reduced costs
Office workplaces Network control centers Remote access Maintenance management
SAP system
WLAN
Enterprise LAN
Workplaces
Diagnosis Asset Management Engineering
Plant Network
WLAN
System Server
Control Network
WLAN
Controller
Unit
Turbine
Boiler protection system
Auxiliary systems
Third-party systems black boxes
Generator/ Unit protection system Electrical auxiliary power supply
Systems installed by ABB
Local I/O
HART
Profibus DP
IEC 61850
Industrial Ethernet M M
Intelligent Electronic Devices (IED)

19. Typical separation of process automation and substation automation
Unit
Turbine
Boiler protection
local I/O
Controller
Generator/ Unit protection system Electrical auxiliary power supply
IEC 61850
Profibus DP
HART
800xA Server
Operator workplaces
Intelligent Electronic Devices (IED) M
Industrial Ethernet
SCADA Server
Electrical workplaces
Coupling by distribution boxes

20. One System 800xA for power plants
Operating Monitoring Optimization Trend curves Reports
Office workplaces Network control centers Remote access Maintenance management
SAP system
WLAN
Enterprise LAN
Workplaces
Diagnosis Asset Management Engineering
Plant Network
WLAN
System Server
Control Network
WLAN
Controller
Unit
Turbine
Boiler protection system
Auxiliary systems
Third-party systems black boxes
Generator/ Unit protection system Electrical auxiliary power supply
Systems installed by ABB
Local I/O
HART
Profibus DP
IEC 61850
Industrial Ethernet M M
Intelligent Electronic Devices (IED)

21. One system  reduced investment costs
Less (different) hardware
PCs
Cubicles
Less interfaces
Maintenance systems (SAP, Maximo...)
Remote access for engineering, diagnostics, etc.
Simplified bidding
Description of SCADA functionality of substation automation can be omitted

22. One system  reduced operation costs
Operator efficiency
horizontal integration of different views
Electrical engineer gets more functionality: Trends, alarm & event management, statistics
Plant wide events with synchronized time stamps
Less spare parts
Less system maintenance
User rights, Backup, Security, Interfaces
Continuous and less documentation
Reduced training for plant operator, electrical and maintenance engineer

23. Power Plant Control System 800xA System overview
Unit
Turbine
Boiler protection system
Auxiliary systems
Local I/O
Controller
Generator/ Unit protection system Electrical auxiliary power supply
IEC 61850
Profibus DP
HART
System Server
Control Network
Plant Network
Workplaces
Systems installed by ABB
Third-party systems black boxes
Office workplaces Network control centers Remote access Maintenance management
SAP system
Enterprise LAN
WLAN
Operating Monitoring Optimization Trend curves Reports
Diagnosis Asset Management Engineering
Intelligent Electronic Devices (IED) M
Industrial Ethernet
800xA - More than a DCS
Integration of
Instrumentation
800xA - Intelligent
Information
Management
One System 800xA
 Reduced costs
the substation
Instrumentation and
eBoP from ABB
IEC  The standard for
substation automation
Relion IEDs 
Full data access