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600V and 300V Test Report.

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Presentation on theme: "600V and 300V Test Report."— Presentation transcript:

1 600V and 300V Test Report

2 Customer Test Reports These are just a few of the test reports we have collected from satisfied customers. Customer names have been removed to protect their confidentiality.

3 8A Q-Series more efficient than 15A UltraFast
Q-Series diode runs 6°C cooler FETs runs 2.4 to 6°C cooler Customer test report compares a 15A diode from IR with our 8A Q-Series Rectifier. Efficiency is .71% higher with Qspeed. MOSFETs run up to 6 °C cooler with Q-Series Q-Series itself runs 6.1 °C cooler Easy to use / drop in replacement No design work needed Minor design changes could result in larger efficiency gains No SilPad needed. 600V Q-Series is internally self isolated. .7% Higher Efficiency than UltraFast diode 2018/11/12

4 8A Q-Series replaces 10A SiC saving $2.80
Customer test report comparing SiC diode from Cree versus Q-Series: Efficiency is within 0.2% MOSFETs run 4.5°C cooler with Qspeed Almost all other components run cooler with Q-Series This customer was paying $4.00 for Cree SiC diodes. Q-Series would be < $1.40. FETs run ~4.5°C cooler With Q-Series Efficiency within .2% 2018/11/12

5 Q-Series Saves $1.10 & Boosts Efficiency .5% in 1kW
Customer was using 4 CoolMOS FETs and a 15A UltraFast diode for PFC Customer eliminated 1 CoolMOS FET for net BOM savings of $1.10 Also .5% efficiency boost 1 kW power supply, PFC & kHz w/CM4800, 90VAC, TA=25°C Original Design Q-Series 1st Pass Q-Series final Actives PFC diode = 1x RHRP1560 FET = 4x SPW20N60C3 PFC diode = 1x LQA08TC600 FET = 3x SPW20N60C3 Temps TC(diode) = 90°C TC(FET) = 90°C TC(diode) = 70°C TC(FET) = 70°C Efficiency XX % XX +0.5% BOM cost impact --- Diode +$0.70 Diode +$0.70, FET -$1.8 NET: lower $1.10 * Note also: Q-Series passed = 50C; RHRP ran away & self-destructed 2018/11/12

6 Q-Series can perform better than SiC
This note from a leading edge North American power supply company, shows Q-Series can replace SiC and can even perform better. “We did some testing with the LQA08TC600 Qspeed ( boost diode. It has almost identical performance to the SiC Cree diode (CDS04060A). All testing was done in a 1U 700W (12V/58A, 5V/1A) at room temperature. Note that the Qspeed part is internally self isolated. No sil pad is needed.” CREE CDS04060A (with sil pad) 86.9% efficiency Tcase = 83.4C Qspeed LQA08TC600 (with sil pad) 87.0% efficiency Tcase = 110.8C Qspeed LQA08TC600 (without sil pad) 87.3% efficiency Tcase = 84.2C 2018/11/12

7 Q-Series close to SiC and 1.3% more eff than UltraFast
SiC and Q offer ~ same MOSFET Temp, while UltraFast causes FETs to run 20°C hotter 83.0% 83.8% 83.6% 83.3% 82.0% SiC and Q are within .2% to .3% in efficiency Q-Series offers 1.3% higher than UltraFast at 135kHz Also note 8A Q replaces 15A UltraFast 2018/11/12

8 Q-Series within .3% of SiC but at lower $$$
1KW Power the following conditions - PS2 Mechanical Size - 90VAC/50HZ Line Input - 90 KHz Synchronized Frequency in PFC and PWM, - 4 pcs SPW20N60C3 in PFC Stage (no snubber circuit) - 2 pcs IXKH35N60C5 in Dual Forward PWM Stage - Tamb = 25 degreeC LQA08TC600 IDT08S60C Efficiency 939.39W / 1279W = 73.44% 938.89W / 1274W = 73.7% < $1.15 ~ $2.40 to $4.00 2018/11/12

9 Q-Series within .3% of SiC – Saves $1.10
Comparing Qspeed 8A to SiC 6A Input = 90Vac Output = 750W Tamb. = 25℃ Qspeed SiC Input power(常溫)     W        W Efficiency % % Tamb. = 50℃ Qspeed         SiC       Input power             W         887W Efficiency % %                                Diode Temp.          ℃ ℃ MOSFET Temp.      ℃ ℃ Q-Series within .3% of SiC at 25°C Q-Series has .3% higher efficiency than SiC at 50°C TA Q-Series will usually run hotter than SiC – this is normal 2018/11/12

10 Using 2 Q-series in Parallel saves > $1.40
This customer used 2x 8A Q-Series in parallel to replace a single 10A SiC at 1100 Watts. The 2 Q cost $1.40 less than the single 10A SiC. Efficiencies were within .2%. The Q-Series ran cooler themselves due to better heat spreading over two devices. 2018/11/12

11 Q-Series operates fine at 225kHz PFC
3rd party independent testing validates Q-Series is the most energy efficient silicon rectifier technology available today. Qspeed can replace SiC and save you $.65 to $3.00 per supply. Q-Series operates at 225 kHz Cree / Infineon SiC Qspeed ST Fairchild IR Thermal Run-away 2018/11/12

12 Take the Qspeed Challenge
We are so confident that our Q and X-Series Rectifiers will provide you with the best price - performance that we will do the comparison testing for you. Give us 3 to 5 identical power supplies. Step 1: Diode comparison with no circuit changes Step 2: Optimization with minor circuit changes Step 3: Test report To find out more about the Qspeed Challenge, contact Stu Hodge our Director of Applications Engineering: 2018/11/12

13 Save on Q-Series – Use the money elsewhere
Compared to SiC, Q-Series will save you $1.00 to $1.40 per supply On a $25 supply that is 5% savings Our recommendation: Design around Q-Series and use SiC as a 2nd source Use the savings to buy higher efficiency or to increase your profit 2018/11/12

14 10uS Surge / In-Rush Current – The Achilles Heel of SiC
This chart shows the highest surge / in-rush current the diodes survived before failing. Q-Series Rectifiers have over 5x to 8x the surge current capabilities of SiC diodes. 4A SiC passes 75A, fails 100A 3A Q-Series passes 575A, fails 600A This test circuit had a 600A limit. A higher current circuit is now in development. 2018/11/12

15 LXA06TC600 v.s. IR8ETH06 in Seasonic 550W 80+ Power Supply
2018/11/12

16 Boost Diode Efficiency @ Tamb = 25℃
100V/60Hz LOAD Efficiency(%) LXA06TC600 IR8ETH06 0% 0.00% 10% 75.81% 75.40% 20% 81.30% 81.02% 50% 84.21% 84.04% 80% 82.15% 81.91% 100% 80.03% 79.70% LXA08TC600 is better than > 0.33% 2018/11/12

17 Boost Diode and MOSFET Temp. @ Tamb = 50℃
100V/60Hz Result Tamb. = 50℃, 100% Load LXA06TC600 IR8ETH06 Diode Temp. 94.7 108.15 MOSFET Temp. 88.1 93.9 Diode is hotter than > 13.45℃ MOSET is hotter than > 5.8℃ 2018/11/12

18 Conduction EMI – 110V and 230V 110V / 60Hz Result Tamb. = 25℃, 100% Load LXA06TC600 IR8ETH06 MHz 66.14dB 67.56dB 230V / 60Hz Result Tamb. = 25℃, 100% Load LXA06TC600 IR8ETH06 MHz 67.56dB 68.82dB LXA08TC600 is better > 230V Conduction EMI 2018/11/12

19 Radiation EMI – 110V and 230V 110V / 60Hz Result Tamb. = 25℃, 100% Load LXA06TC600 IR8ETH06 MHz 60.99dB 58.54dB 230V / 60Hz Result Tamb. = 25℃, 100% Load LXA06TC600 IR8ETH06 MHz 61.39dB 61.62dB LXA08TC600 is better > 230V Radiation EMI 2018/11/12

20 X-Series Diode Test Example – (2)
Comparing LXA06T600 to SF10L60U Input = 90Vac Output = 400W Tamb. = 25℃ Qspeed Shidengen MOSFET(1)温度 MOSFET(2)温度 2018/11/12

21 75V Input, 24V/200W Output DC/DC Converter
1. Output Rectifier Diode Voltage Stress Comparison : - LQA16TC300 and 20CTH03S 2018/11/12

22 75V full load /100MHZ diode stress
Max. Peak Voltage Tamb. = 100℃ LQA16TC300 without Snubber Circuit 2018/11/12

23 Max. Peak Voltage 332V @ Tamb. = 100℃
20CTH03S with Snubber Capacitor 220P,Resistor: 33ohms. 2018/11/12

24 2. Output Rectifier Diode Efficiency Comparison :
- LQA16TC300 and 20CTH03S 2018/11/12

25 LQA16TC300,without snubber,efficiency shown as below:
Test Condition Primary Side Output Power Output Current Voltage Efficiency 75V,28℃ 235.4 8.2818 24.09 84.75% 75V,100℃ 236.4 8.2837 23.942 83.89% 2018/11/12

26 20CTH03S,with Snubber Capacitor 220pF and Resistor 33ohm,efficiency shown as below:
Test Condition Primary Side Output Power Output Current Voltage Efficiency 75V, 28℃ 235.9 84.64% 75V, 100℃ 240.7 82.39% Much Poor Than LQA16TC300 > 1.5% 2018/11/12


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