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CHAPTER 12 金屬鑄造:設計、材料與經濟(Metal Casting: Design, Materials, and Economics)
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Casting Design Modifications
應力集中 應力集中 曲率 Figure Suggested design modifications to avoid defects in castings. Note that sharp corners are avoided to reduce stress concentrations.
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Casting Cross-Sections
Figure Examples of designs showing the importance of maintaining uniform cross- sections in castings to avoid hot spots and shrinkage cavities.
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Avoiding Shrinkage Cavities
Figure Examples of design modifications to avoid shrinkage cavities in castings. Source: Steel Castings Handbook, 5th ed. Steel Founders' Society of America, Used with permission.
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Chills Figure The use of metal padding (chills) to increase the rate of cooling in thick regions in a casting to avoid shrinkage cavities. Source: Steel Castings Handbook, 5th ed. Steel Founders' Society of America, Used with permission.
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Normal Shrinkage Allowance for Some Metals Cast in Sand Molds
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Solidification Contraction for Various Cast Metals
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Parting Line Figure Redesign of a casting by making the parting line straight to avoid defects. Source: Steel Casting Handbook, 5th ed. Steel Founders' Society of America, Used with permission.
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Casting Design Modifications
Figure Examples of casting design modifications. Source: Steel Casting Handbook, 5th ed. Steel Founders' Society of America, Used with permission.
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Desirable and Undesirable Die-Casting Practices
Figure Examples of undesirable and desirable design practices for die-cast parts. Note that section-thickness uniformity is maintained throughout the part. Source: American Die Casting Institute.
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Add 2-5(25)mm around for machining
P.L. Add 2-5(25)mm around for machining Original outline with shrinkage rule 0.5° -2° draft allowance V slot to be machined
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Mechanical Properties of Gray Cast Irons
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Properties and Typical Applications of Cast Nonferrous Alloys
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Table 12.6, 11.1和11.2 重要
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General Cost Characteristics of Casting Processes
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Summary of Casting Processes
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General Characteristics of Casting Processes
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