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Review of CMN Problem/Studies

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1 Review of CMN Problem/Studies
Ariella requested me to review the current understanding of the CMN problem What are the symptoms What studies have been done What we think the most likely source of the problem is Also discuss test results of the problem modules test in the current ARCS/LT analysis software How/will the software flag the CMN problem modules Will the software be able to find all of these problems prior to installation in rods/CMS

2 Symptoms of CMN Problem
A channel develops an extremely high noise When the channel’s noise is higher than ADC, the entire chip begins to oscillate Common mode noise seen, which is not always correctly subtracted At this point, excess bias current always seen As low as 0.5 mA excess has been seen to cause the problem Excess current needed to start an oscillation has varied between mA Consistent with micro-discharge; dependent on frequency of current spectra of discharge Problem has (almost) always occurs on first test during voltage ramp up 1 module at FNAL developed problem during module burn-in with no sign of problems on effected channel Increased bias current (almost) always seen in IV reprobing 1 module at UCSB developed high current after assembly Rules out module production and assembly as cause of problem The voltage at which the problem begins has had a wide distribution Between ADC No obvious visible damage seen on channels On three modules probed at Karlsruhe, the bulk of the excess current seen on channel with the increased noise

3 Current CMN Status 15 of 73 (20%) modules produced at UCSB have CMN problem Once notified of problem, FNAL found 6 of 15 previously tested module also had CMN problem In addition, 1 module developed problem during module LT testing 1 TEC module module tested at Karlsruhe also found to have problem 2 test beam modules also shown to have CMN problem See L. Borrello’s talk in sensor meeting 1 of 6 ceramic hybrid modules in test beam 1 of 6 flex hybrid modules in test beam Both built and test prior to knowledge of problem

4 CMN Turn-on Voltage

5 CMN problem vs. voltage Once, IV diverges from QTC expections, noise on channel increases rapidly causing CMN at V above the divergence point IN ALL CASES THERE IS NO INDICATION OF NOISE BELOW THE DIVERGENCE POINT OR UNUSUAL LEAKAGE CURRENTS IN QTC PROBING

6 Are the faults caused by assembly?
Extensive program of sensor re-probing and additional module IV measurement undertaken Sensors probed prior to assembly in modules Sensors with >5 mA extra current relative to sensor QTC measurement separated from others Module then assembled and bias bonded to first sensor IV measured Bias is bonded to second sensor IV re-measured Module is then fully bonded and tested During all measurements, environment controlled Temperature between C RH <30%

7 IV Correlation with CMN problems
Significant differences from QTC sensor probing have been found ~7% of sensors have current increases >5 mA from QTC prior to module assembly Roughly consistent with the rate of occurrence of the CMN problem (aka micro-discharge) observed at various production sites The increased current occurs during ramp up during IV probing Production Results with IV Pre-Screening Of the 39 modules produced with sensors whose IV curves in the QTC database matched those obtained in UCSB re-probing, only 2 showed CMN problem (5%) 1 module showed increased currents in some tests and regular currents in others so the problem appears to be intermittent Another showed CMN problem with only 0.5 mA extra bias current Of the 5 modules with sensors whose IV curves in the QTC database with 5 extra mA of current from those obtained in UCSB re-probing, 4 had serious CMN problems (80%) Rules out hypothesis that problems due to mishandling in US Indicates any change in IV curve relative to original QTC measured a good predictor for sensors that will cause this problem

8 Increased IV In Re-Probing

9 Same Currents in IV Re-Probing

10 IV Re-Probing Pisa(~75), Perugia(~150), UCSB(~250), FNAL(~350) and UR(~60) all have begun extensive re-probing program See sensor meeting Plan on re-probing all sensors not in modules yet 6-8% of sensors re-measured from at all five sites have a 5 mA increase in current Most modules built with these sensors will have CMN problems If we had not re-probed, we would have 10-20% modules with this problem now We have NO understanding of the cause of the change in the bias current We DO NOT know the time constant/rate for the development of increased Therefore, we do not know if more sensors would develop higher currents once built into modules, rods, detector FNAL PISA

11 FNAL Re-Probing At a 1.5 mA current increase relative to DB, a significant fraction of ALL sensors fail Less in 2003 sensors, but still significant Increase in time or change in processing? At a 5 mA current increase relative to DB, 2003 sensors look better But is the fraction of sensors failing increasing with time or change in processing?

12 CMN vs Batch Sensors which cause CMN are fairly evenly distributed throughout production years Early indications are that 2003 may be better Extremely low statistics Only low bias current sensors used

13 Common Mode Subtracted Noise (Peak Off)
25 ADC 6.5 ADC Modules with CMN (micro-discharge problem) Common mode subtracted noise in blue For majority of modules with problems, the common mode subtraction is imperfect. 7 of 12 have >2.0 ADC noise 3 of 12 have >3.0 ADC noise (Two times regular noise)

14 Common Mode Subtraction Variation
Module 1016 Module 1010 Common mode subtraction results inconsistent Answer differs mode-to-mode or test-to-test Would yield varying signal efficiency/noise during data taking Not clear how this will evolve with time/radiation

15 Study of Common Mode The common mode point is calculated event-by-event for groupings of 32 channels The spectra of the common mode is fit for groupings within a chip with CMN problems Excluding the grouping with high noise channel Spectra is fit with two Gaussians Central core plus tail Fit parameters are: Fraction of events in tail Width of central core Width of tail Study how parameters vary with current

16 CMN Problem Module After Re-Probing
Last SS6 module built using one sensor with 1.2 mA extra current (450 nA vs 1700 nA) in UCSB re-probing at 450 V. Well within old selection criteria No large addition increase in current during module assembly Old sensors CMN seen in chip 46 with extremely high noise in channels Sensor flaw seen between two channels Not clear if flaw cause of problem Begins at 400 V where database and measured bias current diverge ~0.5 mA difference

17 CMN Problem Module After Re-Probing
Module tested at slightly elevated voltage to measure effect as function of current Bias current 3.7 mA, < 2 mA more than expected from database For first half of chip, CM subtracted noise a factor of ~1.75 higher than typical noise. A very little amount of micro-discharge can cause the CM subtraction algorithm not to work properly CM subtraction algorithm used is same as LT, and test beam software

18 CMN Problem Module After Re-Probing
Micro-discharging strip dis-appears/appears randomly But always with the same 2 IV curves It IS NOT clear if module which is tested today will be good tommorrow

19 Module 705 before LT (FNAL)
After assembly module was tested (09/08) on ARCS at 400 V and graded “B” (6 faulty channels). No problems observed.

20 Module 705: LT data (FNAL) Data was taken at 20°C on Sept.19 (10 days after the first test). A group of high noise channels is seen around channel 219 and increased CMN is seen in chip #2

21 Comparison of IV curves (FNAL)
”before” measurement is taken on 09/08 on ARCS before LT “after” measurement is taken on 09/23 on ARCS after LT green curve is a measurement done using Keithley on 09/24 with 1 minute interval between steps No visual defects are observed on the sensors around noisy channel #219 We know it is not a humidity effect: 3 weeks in dry air did not cure it

22 “Fix” For CMN Problem Modules
In most cases, the CMN can be removed from chip by: Removing bond from effected sensor Adding Bond between AC pad (AL strip) and bias ring Uses the coupling capacitor as a high-frequency shunt of the increased current Thus, neighbors do not see noise Increases noise on sensor edges due to increased current on bias ring Does not increase (or decrease) current drawn by module The long term stability of this fix is not known Cannot apply this fix once installed on rods, petals, or in detector

23 How Does ARCS React to CMN Problem
25 ADC 6.5 ADC With standard fault finding, only CMS noise would flag problem Of 15 modules, 7 would be graded A or B Since CMN varies with time and mode, grading varies with time Module’s high current would generally indicate a problem though. Common mode subtracted noise in blue

24 How To Modify Programs To Increase Sensitivity of CMN
Add grading due to bias current directly into program Add flag of major problem if noise of any single channel above 20 ADC Add flag of major problem if average raw noise of a chip above 2 ADC (Peak) and 2.5 ADC (Deconvolution) The average raw noise already in output can quantify size of CMN RMS of CMS noise per chip could be used as an indicator of how well the CM subtraction works on module BUT AS A REMINDER, THERE IS NO GUARANTEE THAT THE PROBLEM WILL BE THERE AT THE TIME OF THE FIRST TEST !!! 1 module at UCSB has the problem coming and going randomly 1 module at FNAL developed the problem during LT test

25 Conclusions We are seeing time evolution of the sensors
These sensors cause CMN noise on a chip with a turn-on distribution between V The noise is not always subtractable The noise varies with time significantly It would be a nightmare to commission/operate a detector of this size with ~5% modules with this effect With pre-probing, the rate of the problem is reduced BUT there is NO way to know if the sensors will continue to evolve The current testing protocol will find the problem if it exists at the time of the test But there are many good reasons to believe that many modules WILL NOT have the problem at the time of testing, but WILL develop it later

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29 25 ADC 6.5 ADC

30 IV Test Results (UCSB) Probed UCSB (400 V) – QTC Measurement (400 V) Sensors > 2 mA > 5 mA >10 mA >20 mA >100 mA < -2 mA <-5 mA <-10 mA OB2 (’01-02) 15% 9% 8% 5% 1% 3% OB1 (’01-02) 6% 0% OB2 (’02) 2% OB2 (’03) Environmental conditions tightly controlled Temperature C RH < 30% at all times An increase greater than 5 mA can cause CMN Much better results with newer OB2 sensors (2002) None of the 20 newest (2003) OB2 sensor show any increase in bias current!!!

31 Could Grounding Cause The Problem?
It is extremely unlikely that grounding could create or enhance the CMN problem LV and HV supplies floating Same as the final detector Clamshell Module holding plate in clamshell but isolated > 1cm from metal shell Grounding achieved with large gauge wire to hybrid-to-utri adaptors Four grounding schemes studied Grounding clamshell/module carrier Grounding used chosen because it minimizes the CM noise and sensitivity to environment Only changes made relative to standard test stands at time were: Grounding hybrid-to-utri adaptor to test box instead of module testing plate Use of a thick, continuous, metal shield Most centers now have use the same grounding scheme

32 Noise vs. Grounding Raw Noise CMS Noise CMN seen in both ARCS LT
Module 1016 (ARCS) Module 1016 (LT) Raw Noise CMS Noise CMN seen in both ARCS LT Answer differs mode-to-mode, test-to-test, test stand-to-test stand Grounding vastly different ARCS use floating power supplies and “star” grounding Only one common point LT have non-floating power supplies and everything is grounded to everything else Multiple ground loop

33 Why isn’t problem seen at test beam?
Most of modules pre-screened against the CMN problem prior to shipment to CERN All of UCSB modules sent either do not have problem or have had enough channels pulled in order to remove problem Most of FNAL modules sent after they began pre-screening for problem Only 6 modules made with flex hybrids sent without testing at 400 V ~50% of the time, 0 of 6 modules would not have this problem Assumes that the rate of problem and distribution of CMN turn-on voltage constant We know that many sensor effects are severely batch dependent Many possible reasons why not seen in old prototype modules Many circuits in prototype ceramic hybrids have been changed Testing methods have changed Maybe batch of sensors used in production did not have the problem Well, it was in test beam. 2 with turn-on voltage of 400 V See L. Borrello’s talk in sensor meeting

34 Fit Result of Common Mode Point
Fraction of events is flat with bias current (~strip current) Width of central core increases with bias current (~strip current) Width of tail increases with bias current (~strip current) and may flattens out at some current

35 Problem: TOB 7 (2003 data) No leaky strips observed on sensors.
A few noisy channels (strips in breakdown appears at very high voltage V Depletion voltage for TOB 7 is 160 V → Working voltage is 240 V Noise level of APV3 is bad for V>400V. The CM subtraction algorithm still works fine, limiting the loss of efficiency to a few channels. By lowering the voltage to normal value the effect disappears. No effects on performance for the following runs. If the detectors are not left in breakdown for days and the total current is limited, the damage is reversible.

36 TOB 7 (2003 data): more on APV3 At 400 V APV 3 showed different noise behavior Other APVs are OK CM sub. noise

37 TOB 3 – 2002 Data Run at 450V (Vdep @125V)
Raw noise Noise Noise vs time By operating the module at an excessive bias (recommended Vop is 1.5Vdep) a local breakdown may occur. One strip drains tens of microamp and appears as a really leaky strips with a common mode noise affecting the entire chip (current fluctuations that induce significant voltage drop through the polysilicon resistors ( MW)) NEVERTHELESS THE CM SUBTRACTION ALGORITHM STILL WORKS FINE AND ONLY A SMALL NUMBER OF STRIP IS AFFECTED. WHEN THE OPERATING VOLTAGE IS BROUGHT BACK TO A NORMAL VALUE THE EFFECT DISAPPEARS.


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