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NEMOProject Phase 2
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Autorizzazioni e permessi Cavo elettro-ottico Branching Units
Nemo Phase 2 Composizione Stazione a terra Survey Autorizzazioni e permessi Cavo elettro-ottico Branching Units Cable Terminations Assembly Operazioni Marine Operazioni a terra Shore Power Feed Equipment DC/DC Converter
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Ingresso Cavo Elettro-Ottico
Nemo Phase 2 Shore Station Ingresso Cavo Elettro-Ottico
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Nemo Phase 2 Backbone Cable
Cable Outer Diameter Conductor Diameter DC Resistance Weight Air/Water Cable Breaking load Operating Tension Min. Dynamic Bending Working Voltage Drop Voltage Current Power 17 mm Copper Shield 1.6 Ω/km Kg/m 70 kN 30 kN 500LW/900DA mm 10 kV 1.600 V 10 A 100 kW
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Nemo Phase 2 Power Budget
Storey power load (4 OM + storey electronics + additional sensors) 20 W x 16 storeys W + additional power load at the tower base (electronics, sensors, …) 100 W Total power load per tower 420 W x 81 towers (5.184 OM) 34 kW + JB power load (electronics, sensors, …), 300 W per JB 3 kW + additional power load as spare or associate science 10 kW Total power load ~50 kW
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Interdisciplinary Activity Requests
Nemo Phase 2 Branching Unit Interdisciplinary Activity Requests Electro-Optics Characteristics Intermediate Branching Unit • Depth m Power 250 W DC 1 Fiber Optic ITU.T G.655 • Depth m Power 500 W DC
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Nemo Phase 2 System Layout
Passive BU Passive BU Active BU 20 Km 100 m 100 m 40 Km 100 m 100 m 80 Km 100 m 7 Km PFE Current Probe Trunk End#1 Trunk End#2 Trunk End#3 DC/DC 12 Km 100 m Depth 2.000 m Depth 3.500 m Depth
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Nemo Phase 2 Marine Operations
Project Management Desk top study Environmental Impact Assessment Authorization and permitting service Cable Route Survey Marine Geophysical Survey Topographic Landing Area Survey Diver Survey Reporting and Charting Route Clearance Pre Lay Grapnel Run Marine installation Cable loading Cable main lay Beach work and cable protection Post Lay Works Final Reporting and Charting
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Nemo Phase 2 Survey Cable Route Survey Marine Geophysical Survey
Topographic Landing Area Survey Diver Survey Reporting and Charting Catania Sintesi dei risultati Confronto tra la rotta contrattuale e la rotta finale Rotta Contrattuale Rotta Finale e Diagramma di Linea Differenze tra la Rotta Contrattuale e la Rotta Finale Lista dei Contatti Sonar Lista dei Cavi Incrociati Datum orizzontale e verticale Topografia dell’area di approdo di Capo Passero Capo Passero Risultati di dettaglio Rotta percorsa durante il Survey Descrizione degli allegati cartografici Campionamenti del fondo marino Attività di possibile interferenza con il collegamento Fattori antropici Attività di pesca Servizi esistenti ed in progetto Relitti ed impedimenti alla navigazione Dati sui danni subiti dai cavi sottomarini nell’area interessata dal cavo
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Nemo Phase 2 Configuration
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CABLE TERMINATING SHELF
Nemo Phase 2 Power Feed Equipment Block Diagram CONTROLLER SHELF PU Controller Power In Converter to line PU Monitors Common Monitors Cable Termination Cubicle n….. ALARM CONCENTRATOR SHELF Converter system earth PU OPTICAL FIBER DISTRIBUTION UNIT Dummy Load routing switch CABLE TERMINATING SHELF EARTH ISOLATION SHELF
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Nemo Phase 2 BMH Capo Passero Approdo Catania Approdo
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Nemo Phase 2 Passive BU Specifications: ・ Dimensions 2.0x0.5x2.0(m)
High power flying ROV receptacle assembly Electro-Optical Flying ROV receptacle assembly Specifications: ・ Dimensions 2.0x0.5x2.0(m) ・ Weight : 1200kg (in Air) ・ Pressure Resist : 4000m
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Control and Power Distribution
Nemo Phase 2 Active Branching Unit Control and Power Distribution
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Nemo Phase 2 DFME Auto Latching Branching Unit
>BU Supervisory Functions 1>1.2 s Recovery Driver Command Sequence 28.8 ms 3 X Current 3 X Apply Current Sharing Share Request 1>1.2 s Main Driver Command Sequence 28.8 ms 3 X Confirm 3 X Configuration Configuration Request Request Main Driver Recovery Driver Commands Commands Command Sequence Delay between s
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Nemo Phase 2 Active Branching Unit
Fibres Optics Tray ReF Recovery receiver Main Smoothing Board Recovery Zeners Fibres Recovery Chassis D (Earth) C Main Chassis A B Blank Chassis Main Driver ReE RLB ReC ReD RLA Pin Diodes Main Zero Detect and Resistor Box Main Bridge Rectifier Splice Tray Surge Coil Main Zeners Main Receiver
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Nemo Phase 2 Cable Termination Assembly
Sea Hearth Connection CTA
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Nemo Phase 2 Cable Termination Assembly
To shore Cable In VDC 10 kV Cable Out DC/DC 5-10 kW 400 Vdc Out Fibre Out ROV connector DC/DC 5-10 kW JB DC/AC
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Synchronous rectifier
Nemo Phase 2 DC/DC Converter 10kV/400V Internal supply Input filter Output filter 200V 50V Tx Current sense Primary switching Synchronous rectifier Gate Drive Sub Converter Topology used in the Neptune Project by JPL NASA Low stress design 600V transistors used to switch 200V Devices capable of working at 100oC used at 36oC
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Nemo Phase 2 DC/DC Design
10kV 400V Control / start-up 1 Control / start-up 3 Control / start-up 4 Control / start-up 5 Control / start-up 6 Control / start-up 2 In the event of the FET failing Open circuit the diodes fail short circuit, typically 0.5 to 1 ohm Output diodes allows Large large scale failure of sub converter output sections or control with only reduced output current 10kV 400V Control / start-up 1 Control / start-up 3 Control / start-up 4 Control / start-up 5 Control / start-up 6 Control / start-up 2 X-Ray showing plate construction. Without bond wires, rupture current grater than 150A Sub converters input sections fail short circuit allowing large to fail without loss of output
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Physical Construction of First MARS Converter
Large diameter sea case is expensive and difficult to handle PCBs are too large for most manufactures, limited number of suppliers PCBs are too large for pick and place assembly machines, must be hand built
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Nemo Phase 2 DC/DC Converter Project
Compact Physical Construction Pressure compensation using bellows Flourinert FC77 filled housing PCBs perpendicular to pressure vessel Ethylene Propylene O-Rings External connections
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Ground Return Circuit Nemo Phase 2 Ground Return Electrodes
•Single conductor cable necessitates ground return electrodes •Similar applications include: –Gas generation –HVDC Power Distribution –Trans-ocean telecom systems –Impressed current cathodic protection Ground Return Circuit I V Node Converters Shore Power Supply Cathode Cathode Coating Sea Water Saturated Sand Soil Backfill Anode Coating Anode kV 10 A - +
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Nemo Phase 2 Remote Earth Electrode
Ti grade 2 electrode structure Insulated steel strength termination Standard cable buffer Earth conductor +redundancy Mixed metal oxide coating Elastomer bend limiter Active surface of electrode LW cable core passes through electrode. Outer armour wires terminated in a similar way to an armoured cable joint
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(Floor Control Module) Electro-optical cable
Nemo Phase 2 Tower Power Distribution 400 VAC Benthosphere ~ ~ Electric load storey 16 - Tower storeys FCM (Floor Control Module) ~ ~ Electric load storey 3 - ~ ~ Electric load storey 2 - ~ ~ Electric load storey 1 - Base Tower CONNECTION Vin 400VAC Second. JB - base tower Electro-optical cable Secondary JB
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Nemo Phase 2 Diagramma Temporale
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