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Fort Valley State University Dr. Curtis Borne
AENT 2803 ARC WELDING Fort Valley State University Dr. Curtis Borne 11/14/2018 FORT VALLEY STATE UNIVERSITY
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FORT VALLEY STATE UNIVERSITY
1. ARC WELDING Page 74 in manual Arc welding-is the process of fusing metals by heat created in an electric arc 11/14/2018 FORT VALLEY STATE UNIVERSITY
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2. TYPES OF ARC WELDERS A.C. and D.C. (alternating current and direct current) and (Non-generator type that produces both A.C. & D.C. current) 11/14/2018
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3. Define Electrode A core of wire covered with flux. 11/14/2018
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FORT VALLEY STATE UNIVERSITY
4. Purpose OF Flux Provides a gaseous shield and slag coat that protects the weld from gases in the air. 11/14/2018 FORT VALLEY STATE UNIVERSITY
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FORT VALLEY STATE UNIVERSITY
5. Symbols On Electrodes E6013 E-Electric Arc, 60- Tensile strength (60,000 PSI.) Third # is welding position. 1=All positions, 2=Flat & Horizontal only. 3=Flat only. 11/14/2018 FORT VALLEY STATE UNIVERSITY
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FORT VALLEY STATE UNIVERSITY
6. STARTING THE ARC Tapping Striking 11/14/2018 FORT VALLEY STATE UNIVERSITY
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7. PARTS OF WELDER 1. Ground Clamp.
2. Electrode Holder insert bare end of electrode. 3. Amp selection wheel. 4. Start switch. 11/14/2018 X
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8. Ground Clamp Clamped to table (Metal) 11/14/2018
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9. Angle OF Electrode 15-20 Degrees from vertical Book says 80 degrees
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10. Electrode Movements Circles Crescents Weaves /////// 8 11/14/2018
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11. Chipping Hammer Removes slag. Slag-scab formed on top of weld.
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12. Preventing Heat Distortion
A. Small Tack Welds. B. Back step-series of short of short beads. C. Preheating and penning with hammer. 11/14/2018
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13. Most Commonly Used Electrode
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14. E6011 Electrode Used when metal does not fit together well.
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15. Methods OF STARTING AN ARC
A. Taping. B. Scratching-striking. 11/14/2018
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Application: Use metal you cut with the torch to make the following welds: Pad of beads Flat Butt Outside Corner Lap T-weld 11/14/2018
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